dolce gusto filling closing machine

dolce gusto packaging

AF-H1 dolce gusto filling closing machine: A fully automated solution for filling coffee into Dolce Gusto capsules, featuring precision servo motor control for consistent performance and the flexibility to produce capsules with or without internal sealing.
Advanced Sensor Technology: Equipped with sensors to detect the presence of capsules, lids, and other components, ensuring smart decision-making and efficient operation throughout the packaging process.
Enhanced Freshness and Versatility: Utilizes nitrogen flushing to maintain coffee freshness and offers optional functions such as inline weight detection and various packaging configurations to cater to diverse production needs.

Feature	Description
Filling Accuracy	Servo motor controlled filling with adjustable weight settings between 7-12g.
Sealing Capabilities	Ability to seal both internal perforated film/paper filter and external aluminum/plastic film.
Nitrogen Flushing	Integrated nitrogen flushing to enhance product shelf life.
Output Efficiency	Seamless transfer of filled and sealed capsules to a conveyor system.
Optional Functions	Includes options for auto screw tea feeder, filter placement, and packaging in various quantities.

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Details

AF-H1 dolce gusto filling closing machine is the solution to fill coffee in Dolce Gusto capsules, close and pack with Nitrogen gas.
This is a full automatic line with incorporates a variety of sensors that allows it to detect and smartly decide how to respond to the presence or absence of cups, lids, coffee, air pressure, temperature, position, etc.
The servo motor controlled filling device is designed to provide high accuracy, extremely smooth operation at all speeds.
This machine can produce both dolce gusto capsules with or without inside seal

SPECIFICATIONS

Model	AF-H1
Filling head	1 head
Filling Accuracy	±0.2g
Machine speed	1500-1800 cph
Voltage	220V/60HZ/3PH
Machine size	18009002000mm
Machine weight	500KGS
Note	This is a custom-build machine, so each machine specifications will have different

FEATURES

Fast speed: 1 lane working, Up to 30 cycles/min, Produce up to 30 capsules/min
Maintenance-free, backlash-free carrier plates driven by pneumatic cylinders to transport the containers
Vertical Empty capsules storage and dropping system to save labors and time
Self-sufficient filling module,Servomotor driven volumetric augers to keep high and stable filling accuracy
Operator-friendly hoppers emptying and cleaning design, less than 5 mins fast clean
Sealing temperature adjustable, beautiful and tight seal guaranteed.
Incorporates a variety of sensors that allows it to detect and smartly decide how to respond to the presence or absence of cups, lids, coffee, air pressure, temperature, position, etc
Standard control system from Omron or Siemens or Allen Bradley
Various exit options for different second packaging solutions.
High-efficiency Nitrogen flushing system, keep over 95% Nitrogen inside.
Easy cleaning and product change, even between coffee and soluble powders
The entire production process can be easily monitored by an operator performing all operations on the front side of the machine
Safety Door: Open door, machine stop

FUNCTIONS

Vertical capsules feeding system
Automatic detect whether capsules well loaded on the machine by sensor.
Servo motor to fill coffee while vibrating, weight around 7-12g ( can be adjust)(Nitrogen flushing here)
Clean the capsule edge and press the coffee tightly
Put pre-cut lids (can also use rolled film)
Seal inside perforated film/Paper filter (Nitrogen flushing here)
Seal outside aluminum/plastic film
Output to the conveyor

OPTIONAL FUNCTIONS

☆ Inline weight detector
☆ Auto Screw tea feeder
☆ Cutting and putting the filter on the capsule button.
☆ Pack 1/10/20 pcs in one bag machine
☆ Pack 4/10 pcs in one box machine