{"id":19930,"date":"2026-09-16T22:23:33","date_gmt":"2026-09-16T14:23:33","guid":{"rendered":"https:\/\/afpakmachine.com\/?post_type=products&#038;p=19930"},"modified":"2026-09-17T10:03:44","modified_gmt":"2026-09-17T02:03:44","slug":"dpp90-communion-cup-filling-sealing-machine-40-80-cpmin","status":"publish","type":"products","link":"https:\/\/afpakmachine.com\/id\/project\/dpp90-communion-cup-filling-sealing-machine-40-80-cpmin\/","title":{"rendered":"DPP90 Komuni cangkir mengisi &amp; penyegelan mesin 40-80 cpmin"},"content":{"rendered":"<style>\n\/* DPP90 isolated component. 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caption{background:#e7eef4!important;color:#243746!important;font-weight:600}\n.dpp90-page .dpp90-table thead th{background:#17354a!important;color:#fff!important;font-weight:700!important}\n.dpp90-page .dpp90-table tbody th,.dpp90-page .dpp90-table tbody td{color:#172b3a!important;opacity:1!important;border-bottom:1px solid #c5d2dc!important}\n.dpp90-page .dpp90-table tbody th{font-weight:700!important}\n.dpp90-page .dpp90-table tbody td{font-weight:500!important}\n.dpp90-page .dpp90-table tbody tr:nth-child(odd)>*{background:#fff!important}\n.dpp90-page .dpp90-table tbody tr:nth-child(even)>*{background:#eaf1f6!important}\n.dpp90-page .dpp90-table tbody tr:hover>*{background:#dce9f2!important}\n.dpp90-page .dpp90-table :is(th,td) :is(span,p,a,strong){color:inherit!important;opacity:1!important}\n@media(max-width:700px){.dpp90-nav-host .dpp90-nav-inner{gap:22px;width:calc(100% - 28px)}}\n@media print{.dpp90-page.dpp90-nav-host{display:none!important}.dpp90-page{padding-bottom:0}}\n<\/style>\n<p><main class=\"dpp90-page\" id=\"dpp90-top\"><\/p>\n<nav class=\"dpp90-nav\" aria-label=\"DPP90 page sections\">\n<div class=\"dpp90-wrap dpp90-nav-inner\"><a href=\"#dpp90-overview\">Overview<\/a><a href=\"#dpp90-process\">Process<\/a><a href=\"#dpp90-highlights\">Highlights<\/a><a href=\"#dpp90-details\">Machine Gallery<\/a><a href=\"#dpp90-configurations\">Configurations<\/a><a href=\"#dpp90-specifications\">Specifications<\/a><a href=\"#dpp90-video\">Video<\/a><a href=\"#dpp90-faq\">FAQ<\/a><\/div>\n<\/nav>\n<div class=\"dpp90-wrap\">\n<section class=\"dpp90-hero\" aria-labelledby=\"dpp90-title\">\n<div>\n<div class=\"dpp90-eyebrow\">Thermoforming \u00b7 Filling \u00b7 Sealing<\/div>\n<h1 id=\"dpp90-title\"><span class=\"dpp90-model\">DPP90<\/span>Communion Cup<br \/>Filling &amp; Sealing Machine<\/h1>\n<p>From PVC thermoforming and liquid filling to biscuit placement, secondary lidding, and final die-cutting\u2014all on a single continuous production platform.<\/p>\n<div class=\"dpp90-actions\"><a class=\"dpp90-button\" href=\"#dpp90-contact\">Get DPP90 Configuration <span aria-hidden=\"true\">&nbsp;\u2197<\/span><\/a><a class=\"dpp90-button dpp90-button-outline\" href=\"#dpp90-specifications\">Technical Specifications<\/a><\/div>\n<\/div>\n<div>\n<figure class=\"dpp90-product-image\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/DPP90Communion-Cup-Filling-Sealing-Machine-main.webp\" alt=\"DPP90 Communion Cup Filling and Sealing Machine\" loading=\"eager\" fetchpriority=\"high\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-media-caption\"><span>FORM \/ FILL \/ SEAL \/ CUT<\/span><span>100 \/ 200 mm<\/span><\/div>\n<\/div>\n<\/section>\n<\/div>\n<section class=\"dpp90-section\" id=\"dpp90-overview\">\n<div class=\"dpp90-wrap dpp90-grid2\">\n<div>\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">01 \/ Machine Overview<\/div>\n<h2>One platform.<br \/>A complete communion cup.<\/h2>\n<\/header>\n<\/div>\n<div class=\"dpp90-overview\">\n<p>The DPP90 combines cup thermoforming, liquid filling, first-layer sealing, manual biscuit placement, secondary lidding, and cutting in one inline machine.<\/p>\n<p>PVC roll stock is formed into cups. The liquid is filled and sealed with Aluminum + PE film before the biscuit is placed above the first seal. A second layer of transparent printed film completes the combo packaging.<\/p>\n<p class=\"dpp90-note\">Main application: Communion Cup + Biscuit combo packaging.<\/p>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-dark\" aria-label=\"Key numbers\">\n<div class=\"dpp90-wrap dpp90-numbers\">\n<div class=\"dpp90-stat\"><strong>40\u201380<\/strong><span>Cups\/min \u00b7 two configurations<\/span><\/div>\n<div class=\"dpp90-stat\"><strong>1\u201330 ml<\/strong><span>Adjustable filling range<\/span><\/div>\n<div class=\"dpp90-stat\"><strong>~30 min<\/strong><span>Mold changeover<\/span><\/div>\n<div class=\"dpp90-stat\"><strong>~2.5 m<\/strong><span>Inline machine length<\/span><\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-section\" id=\"dpp90-process\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">02 \/ Production Process<\/div>\n<h2>From roll stock to finished product.<\/h2>\n<p>The liquid is sealed first. The biscuit is then placed above the aluminum foil seal before secondary lidding.<\/p>\n<\/header>\n<ol class=\"dpp90-process\">\n<li><b>01<\/b><span>PVC Feeding<\/span><\/li>\n<li><b>02<\/b><span>Heating<\/span><\/li>\n<li><b>03<\/b><span>Thermoforming<\/span><\/li>\n<li><b>04<\/b><span>Liquid Filling<\/span><\/li>\n<li><b>05<\/b><span>Aluminum Foil Sealing<\/span><\/li>\n<li><b>06<\/b><span>Biscuit Placement<\/span><\/li>\n<li><b>07<\/b><span>Transparent Printed Film<\/span><\/li>\n<li><b>08<\/b><span>Secondary Sealing<\/span><\/li>\n<li><b>09<\/b><span>Die-Cutting<\/span><\/li>\n<li><b>10<\/b><span>Finished Product<\/span><\/li>\n<\/ol>\n<\/div>\n<\/section>\n<section class=\"dpp90-section dpp90-soft\" id=\"dpp90-highlights\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">03 \/ Engineering<\/div>\n<h2>Key Engineering Highlights of the DPP90<\/h2>\n<\/header>\n<div class=\"dpp90-highlight-grid\">\n<article class=\"dpp90-highlight\"><span class=\"dpp90-index\">01<\/span><\/p>\n<h3>Integrated Multi-Stage Packaging Process<\/h3>\n<p>The entire process\u2014from PVC thermoforming, liquid filling, and initial sealing to biscuit placement, secondary lidding, and final die-cutting\u2014is completed on a single continuous production platform.<\/p>\n<\/article>\n<article class=\"dpp90-highlight\"><span class=\"dpp90-index\">02<\/span><\/p>\n<h3>Cam-Driven Mechanical Transmission<\/h3>\n<p>Cam-driven mechanical transmission synchronizes key mechanical movements; the clear structural logic makes the system ideal for continuous cyclic production and long-term operation.<\/p>\n<\/article>\n<article class=\"dpp90-highlight\"><span class=\"dpp90-index\">03<\/span><\/p>\n<h3>Anti-Drip Plunger Filling<\/h3>\n<p>Small-dose plunger filling (1\u201330 ml range) featuring an anti-drip design to minimize post-filling liquid leakage.<\/p>\n<\/article>\n<article class=\"dpp90-highlight\"><span class=\"dpp90-index\">04<\/span><\/p>\n<h3>40\u201380 Cups\/min<\/h3>\n<p>Standard 100 mm version:<\/p>\n<p>40 cups\/min<\/p>\n<p>Widened 200 mm version:<\/p>\n<p>80 cups\/min<\/p>\n<\/article>\n<article class=\"dpp90-highlight\"><span class=\"dpp90-index\">05<\/span><\/p>\n<h3>Dual-Side Biscuit Loading Area<\/h3>\n<p>A spacious open area is provided for manual biscuit placement following the initial aluminum foil sealing step.<\/p>\n<p>Two operators can work simultaneously from both sides.<\/p>\n<\/article>\n<article class=\"dpp90-highlight\"><span class=\"dpp90-index\">06<\/span><\/p>\n<h3>Double-Layer Heated SUS304 Hopper<\/h3>\n<p>A double-layered SUS304 heated hopper paired with SUS304 liquid piping ensures optimal transport and temperature maintenance for liquid food products.<\/p>\n<\/article>\n<article class=\"dpp90-highlight\"><span class=\"dpp90-index\">07<\/span><\/p>\n<h3>Approx. 30-Minute Mold Changeover<\/h3>\n<p>Switching between different communion cup specifications is achieved through a quick mold changeover process.<\/p>\n<\/article>\n<article class=\"dpp90-highlight\"><span class=\"dpp90-index\">08<\/span><\/p>\n<h3>Compact 2.5 m Inline Platform<\/h3>\n<p>Multiple production steps are integrated within a machine length of approximately 2.5 meters, minimizing the overall footprint of the production system.<\/p>\n<\/article>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-gallery\" id=\"dpp90-details\" aria-labelledby=\"dpp90-gallery-title\" aria-roledescription=\"carousel\">\n<header class=\"dpp90-wrap dpp90-gallery-head\">\n<div class=\"dpp90-eyebrow\">DPP90 Machine Gallery<\/div>\n<h2 id=\"dpp90-gallery-title\">Explore the Machine.<br \/>See the Details.<\/h2>\n<p>From the complete machine to the filling, loading and sealing areas.<\/p>\n<\/header>\n<div class=\"dpp90-gallery-track\" tabindex=\"0\" aria-label=\"Machine images; use left and right arrow keys\">\n<article class=\"dpp90-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"1 of 8\">\n<figure class=\"dpp90-slide-media\" data-image-slot=\"gallery-1\" id=\"dpp90-detail-image-1\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-capsule-forming-machine-blue-film-roll1.webp\" alt=\"DPP90 PVC Film Loading\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-slide-copy\">\n<h3>PVC Film Loading<\/h3>\n<p>PVC forming film roll and loading position.<\/p>\n<\/div>\n<\/article>\n<article class=\"dpp90-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"2 of 8\">\n<figure class=\"dpp90-slide-media\" data-image-slot=\"gallery-2\" id=\"dpp90-detail-image-2\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-dual-roll-foil-forming-machine-overview1.webp\" alt=\"DPP90 Film Roll Overview\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-slide-copy\">\n<h3>Film Roll Overview<\/h3>\n<p>Overview of the machine and film roll arrangement.<\/p>\n<\/div>\n<\/article>\n<article class=\"dpp90-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"3 of 8\">\n<figure class=\"dpp90-slide-media\" data-image-slot=\"gallery-3\" id=\"dpp90-detail-image-3\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-foil-cutting-press-station-detail1.webp\" alt=\"DPP90 Cutting Station\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-slide-copy\">\n<h3>Cutting Station<\/h3>\n<p>Close-up of the cutting press station.<\/p>\n<\/div>\n<\/article>\n<article class=\"dpp90-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"4 of 8\">\n<figure class=\"dpp90-slide-media\" data-image-slot=\"gallery-4\" id=\"dpp90-detail-image-4\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-foil-feed-roller-system1.webp\" alt=\"DPP90 Film Feed Rollers\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-slide-copy\">\n<h3>Film Feed Rollers<\/h3>\n<p>Film feeding and roller arrangement.<\/p>\n<\/div>\n<\/article>\n<article class=\"dpp90-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"5 of 8\">\n<figure class=\"dpp90-slide-media\" data-image-slot=\"gallery-5\" id=\"dpp90-detail-image-5\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-multi-station-forming-machine-frame1.webp\" alt=\"DPP90 Multi-Station Machine Frame\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-slide-copy\">\n<h3>Multi-Station Machine Frame<\/h3>\n<p>The machine frame and production station layout.<\/p>\n<\/div>\n<\/article>\n<article class=\"dpp90-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"6 of 8\">\n<figure class=\"dpp90-slide-media\" data-image-slot=\"gallery-6\" id=\"dpp90-detail-image-6\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-roller-alignment-adjustment-mechanism1.webp\" alt=\"DPP90 Roller Alignment\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-slide-copy\">\n<h3>Roller Alignment<\/h3>\n<p>Close-up of the roller adjustment mechanism.<\/p>\n<\/div>\n<\/article>\n<article class=\"dpp90-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"7 of 8\">\n<figure class=\"dpp90-slide-media\" data-image-slot=\"gallery-7\" id=\"dpp90-detail-image-7\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-sealed-communion-cup-product-detail1.webp\" alt=\"DPP90 Finished Communion Cup\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-slide-copy\">\n<h3>Finished Communion Cup<\/h3>\n<p>Detail of the sealed communion cup.<\/p>\n<\/div>\n<\/article>\n<article class=\"dpp90-slide\" role=\"group\" aria-roledescription=\"slide\" aria-label=\"8 of 8\">\n<figure class=\"dpp90-slide-media\" data-image-slot=\"gallery-8\" id=\"dpp90-detail-image-8\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-siemens-hmi-menu-operation1.webp\" alt=\"DPP90 HMI Operation\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div class=\"dpp90-slide-copy\">\n<h3>HMI Operation<\/h3>\n<p>Machine operation menu and controls.<\/p>\n<\/div>\n<\/article>\n<\/div>\n<div class=\"dpp90-wrap dpp90-gallery-controls\">\n<div class=\"dpp90-gallery-dots\"><button type=\"button\" class=\"dpp90-dot\" aria-label=\"Show image 1: PVC Film Loading\" aria-pressed=\"true\"><\/button><button type=\"button\" class=\"dpp90-dot\" aria-label=\"Show image 2: Film Roll Overview\" aria-pressed=\"false\"><\/button><button type=\"button\" class=\"dpp90-dot\" aria-label=\"Show image 3: Cutting Station\" aria-pressed=\"false\"><\/button><button type=\"button\" class=\"dpp90-dot\" aria-label=\"Show image 4: Film Feed Rollers\" aria-pressed=\"false\"><\/button><button type=\"button\" class=\"dpp90-dot\" aria-label=\"Show image 5: Multi-Station Machine Frame\" aria-pressed=\"false\"><\/button><button type=\"button\" class=\"dpp90-dot\" aria-label=\"Show image 6: Roller Alignment\" aria-pressed=\"false\"><\/button><button type=\"button\" class=\"dpp90-dot\" aria-label=\"Show image 7: Finished Communion Cup\" aria-pressed=\"false\"><\/button><button type=\"button\" class=\"dpp90-dot\" aria-label=\"Show image 8: HMI Operation\" aria-pressed=\"false\"><\/button><\/div>\n<div class=\"dpp90-gallery-buttons\"><button type=\"button\" data-gallery=\"pause\" aria-label=\"Pause automatic slideshow\">Pause<\/button><button type=\"button\" data-gallery=\"prev\" aria-label=\"Previous image\">\u2190<\/button><button type=\"button\" data-gallery=\"next\" aria-label=\"Next image\">\u2192<\/button><\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-section\" id=\"dpp90-filling\">\n<div class=\"dpp90-wrap dpp90-grid2 dpp90-grid2-center\">\n<figure class=\"dpp90-product-image\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/DDP90-communion-cup-filling-machine-Anti-drip-filling-system.webp\" alt=\"DPP90 anti-drip filling system illustration\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<div>\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">04 \/ Filling System<\/div>\n<h2>Small-dose filling.<br \/>Controlled delivery.<\/h2>\n<\/header>\n<p>Small-dose plunger filling (1\u201330 ml range) featuring an anti-drip design to minimize post-filling liquid leakage.<\/p>\n<p>A double-layered SUS304 heated hopper paired with SUS304 liquid piping ensures optimal transport and temperature maintenance for liquid food products.<\/p>\n<div class=\"dpp90-detail-points\">\n<div><span>Filling range<\/span><strong>1\u201330 ml<\/strong><\/div>\n<div><span>Filling accuracy<\/span><strong>\u00b10.5 ml<\/strong><\/div>\n<div><span>Liquid-contact materials<\/span><strong>SUS304<\/strong><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-section dpp90-soft\" id=\"dpp90-biscuit\">\n<div class=\"dpp90-wrap dpp90-grid2 dpp90-grid2-center\">\n<div>\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">05 \/ Biscuit Loading<\/div>\n<h2>Space to work.<br \/>Access from both sides.<\/h2>\n<\/header>\n<p>A spacious open area is provided for manual biscuit placement following the initial aluminum foil sealing step.<\/p>\n<p>Two operators can work simultaneously from both sides.<\/p>\n<div class=\"dpp90-band\">\n<p>Aluminum Foil Sealing \u2192 Biscuit Placement \u2192 Transparent Printed Film \u2192 Secondary Sealing<\/p>\n<\/div>\n<\/div>\n<figure class=\"dpp90-product-image\"><img src=\"https:\/\/afpakmachine.com\/wp-content\/uploads\/2026\/09\/afpak-manual-communion-wafer-placement-1400x1000-1.webp\" alt=\"Manual communion wafer placement illustration\" loading=\"lazy\" decoding=\"async\"><\/figure>\n<\/div>\n<\/section>\n<section class=\"dpp90-section\" id=\"dpp90-configurations\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">06 \/ 100 mm vs 200 mm<\/div>\n<h2>Two film widths. The same cycle speed.<\/h2>\n<p>Select either the 100 mm or 200 mm configuration based on the target output.<\/p>\n<\/header>\n<div class=\"dpp90-comparison\">\n<article class=\"dpp90-version\">\n<div class=\"dpp90-eyebrow\">Standard Configuration<\/div>\n<h3>100 mm Film Width<\/h3>\n<div class=\"dpp90-output\">40 <span>cups\/min<\/span><\/div>\n<div class=\"dpp90-detail-points\">\n<div><span>Cups per cycle<\/span><strong>2 cups<\/strong><\/div>\n<div><span>Cycle speed<\/span><strong>20 cycles\/min<\/strong><\/div>\n<\/div>\n<\/article>\n<article class=\"dpp90-version\">\n<div class=\"dpp90-eyebrow\">Widened Configuration<\/div>\n<h3>200 mm Film Width<\/h3>\n<div class=\"dpp90-output\">80 <span>cups\/min<\/span><\/div>\n<div class=\"dpp90-detail-points\">\n<div><span>Cups per cycle<\/span><strong>4 cups<\/strong><\/div>\n<div><span>Cycle speed<\/span><strong>20 cycles\/min<\/strong><\/div>\n<\/div>\n<\/article>\n<\/div>\n<p class=\"dpp90-note\">Final parameters are subject to adjustment based on cup type, film width, filling liquid, sealing materials, printed film, and mold configuration.<\/p>\n<\/div>\n<\/section>\n<section class=\"dpp90-section dpp90-soft\" id=\"dpp90-specifications\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">07 \/ Technical Specifications<\/div>\n<h2>Key Technical Parameters<\/h2>\n<\/header>\n<div class=\"dpp90-table-wrap\">\n<table class=\"dpp90-table\">\n<caption>DPP90 \/ machine and utility requirements<\/caption>\n<thead>\n<tr>\n<th scope=\"col\">Parameter<\/th>\n<th scope=\"col\">DPP90<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<th scope=\"row\">Equipment Model<\/th>\n<td>DPP90<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Equipment Type<\/th>\n<td>Automatic thermoforming, filling, and sealing machine<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Main Application<\/th>\n<td>Communion Cup + Biscuit combo packaging<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Cycle Speed<\/th>\n<td>20 cycles\/min<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Standard Film Width<\/th>\n<td>100 mm<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Standard Cups per Cycle<\/th>\n<td>2 cups<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Standard Output<\/th>\n<td>40 cups\/min<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Wide-Version Film Width<\/th>\n<td>200 mm<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Wide-Version Cups per Cycle<\/th>\n<td>4 cups<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Wide-Version Output<\/th>\n<td>80 cups\/min<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Standard Communion Cup Capacity<\/th>\n<td>Approx. 5 ml<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Filling Range<\/th>\n<td>1\u201330 ml<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Filling Accuracy<\/th>\n<td>\u00b10.5 ml<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Filling Method<\/th>\n<td>Piston-type anti-drip filling<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Liquid-Contact Materials<\/th>\n<td>SUS304<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Hopper<\/th>\n<td>Double-layer heated SUS304 hopper<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Piping<\/th>\n<td>SUS304<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Standard Cup Diameter<\/th>\n<td>37.5 mm<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Standard Cup Height<\/th>\n<td>24 mm<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Max. Forming Depth<\/th>\n<td>24 mm<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Forming Width<\/th>\n<td>Designed for film widths up to 200 mm<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Bottom Film Material<\/th>\n<td>PVC<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">First Sealing Layer Material<\/th>\n<td>Aluminum + PE<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Second Packaging Layer Material<\/th>\n<td>Transparent printed plastic film<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Main Drive Method<\/th>\n<td>Mechanical cam drive<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Mold Changeover Time<\/th>\n<td>Approx. 30 min<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Air Pressure<\/th>\n<td>0.8 MPa<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Air Consumption<\/th>\n<td>Approx. 200 L\/min<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Cooling Water<\/th>\n<td>Not required<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Standard Power Supply<\/th>\n<td>380V \/ 3 Phase \/ 50Hz<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Voltage Customization<\/th>\n<td>Customizable to local voltage standards<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Total Power<\/th>\n<td>Approx. 3 kW<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Machine Dimensions<\/th>\n<td>Approx. 2500 \u00d7 800 \u00d7 1600 mm<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Machine Weight<\/th>\n<td>Approx. 800 kg<\/td>\n<\/tr>\n<tr>\n<th scope=\"row\">Lead Time<\/th>\n<td>Approx. 45 days<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p class=\"dpp90-note\">Final parameters are subject to adjustment based on cup type, film width, filling liquid, sealing materials, printed film, and mold configuration.<\/p>\n<\/div>\n<\/section>\n<section class=\"dpp90-section\" id=\"dpp90-requirements\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">08 \/ Before You Order<\/div>\n<h2>What must the customer provide before placing an order?<\/h2>\n<p>To confirm the final configuration of the DPP90, customers are advised to provide:<\/p>\n<\/header>\n<div class=\"dpp90-requirements\">\n<article class=\"dpp90-requirement\">\n<h3>1. Communion Cup samples or dimension drawings<\/h3>\n<p>Including:<\/p>\n<p>&#8211; cup diameter<\/p>\n<p>&#8211; cup height<\/p>\n<p>&#8211; flange<\/p>\n<p>&#8211; target volume<\/p>\n<\/article>\n<article class=\"dpp90-requirement\">\n<h3>2. Actual filling liquid<\/h3>\n<p>Providing actual samples is preferred. AFPAK can verify the following based on the actual liquid:<\/p>\n<p>&#8211; Flowability<\/p>\n<p>&#8211; Filling performance<\/p>\n<p>&#8211; Anti-drip performance<\/p>\n<p>&#8211; Whether hopper heating is required<\/p>\n<\/article>\n<article class=\"dpp90-requirement\">\n<h3>3. PVC base film<\/h3>\n<p>Specifications to confirm:<\/p>\n<p>&#8211; Material<\/p>\n<p>&#8211; Thickness<\/p>\n<p>&#8211; Width<\/p>\n<\/article>\n<article class=\"dpp90-requirement\">\n<h3>4. Aluminum + PE sealing material<\/h3>\n<p>Specifications to confirm:<\/p>\n<p>&#8211; Material structure<\/p>\n<p>&#8211; Thickness<\/p>\n<p>&#8211; Heat-sealing parameters<\/p>\n<\/article>\n<article class=\"dpp90-requirement\">\n<h3>5. Second-layer transparent printed film<\/h3>\n<p>If the brand design is finalized, actual printed film can be provided for testing.<\/p>\n<\/article>\n<article class=\"dpp90-requirement\">\n<h3>6. Target output<\/h3>\n<p>Examples:<\/p>\n<p>&#8211; 40 cups\/min<\/p>\n<p>&#8211; 80 cups\/min<\/p>\n<p>Select either the 100 mm or 200 mm configuration based on the target output.<\/p>\n<\/article>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-section dpp90-soft\" id=\"dpp90-samples\">\n<div class=\"dpp90-wrap dpp90-grid2\">\n<div>\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">09 \/ Sample Testing<\/div>\n<h2>Sample Testing and Project Confirmation<\/h2>\n<\/header>\n<p>Before formal production, it is recommended that the customer send actual packaging materials and liquid samples to AFPAK.<\/p>\n<p>This ensures the best possible alignment of the product, materials, and machine configuration before shipment.<\/p>\n<\/div>\n<div>\n<h3>Based on the samples, we complete the following:<\/h3>\n<div class=\"dpp90-checklist\" style=\"display:block\">\n<ul>\n<li>Cup shape confirmation<\/li>\n<li>Mold design<\/li>\n<li>Filling test<\/li>\n<li>First-layer sealing test<\/li>\n<li>Biscuit placement confirmation<\/li>\n<li>Second-layer transparent film confirmation<\/li>\n<li>Punching\/cutting layout confirmation<\/li>\n<li>Continuous operation test<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-section\" id=\"dpp90-inspection\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">10 \/ Quality Inspection<\/div>\n<h2>Pre-shipment Quality Inspection<\/h2>\n<p>Before the DPP90 leaves the factory, inspection should go beyond simply verifying that the machine starts up.<\/p>\n<\/header>\n<h3>Key tests recommended:<\/h3>\n<div class=\"dpp90-checklist\">\n<ul>\n<li>Stability of PVC feeding<\/li>\n<li>Consistency of forming dimensions<\/li>\n<li>Integrity of cup shape<\/li>\n<li>Accuracy of filling volume against settings<\/li>\n<li>Absence of significant nozzle dripping<\/li>\n<li>Stability of first-layer aluminum foil seal<\/li>\n<\/ul>\n<ul>\n<li>Suitability of biscuit placement space<\/li>\n<li>Correct positioning of second-layer transparent film<\/li>\n<li>Proper functioning of secondary sealing<\/li>\n<li>Accuracy of punching\/cutting position<\/li>\n<li>Synchronization during continuous operation<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-section dpp90-dark\" id=\"dpp90-video\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">11 \/ See the Process<\/div>\n<h2>Actual Production Video<\/h2>\n<p>See how the DPP90 produces a complete Communion Cup unit.<\/p>\n<\/header>\n<div class=\"dpp90-video-embed\"><iframe width=\"560\" height=\"315\" src=\"https:\/\/www.youtube.com\/embed\/yH1wjkbJTHY?si=F1309YBWD4l9NMMW\" title=\"DPP90 Communion Cup Filling and Sealing Machine \u2014 production video\" loading=\"lazy\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<div class=\"dpp90-film-sequence\">PVC Feeding \u2192 Thermoforming \u2192 Liquid Filling \u2192 Aluminum Foil Sealing \u2192 Biscuit Placement \u2192 Transparent Film \u2192 Secondary Sealing \u2192 Cutting \u2192 Finished Product<\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-section\" id=\"dpp90-faq\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">12 \/ Common Questions<\/div>\n<h2>FAQ<\/h2>\n<\/header>\n<div>\n<details class=\"dpp90-faq\">\n<summary>How many Communion Cups can the DPP90 produce per minute?<\/summary>\n<div>\n<p>The standard 100mm version produces 2 cups per cycle at a speed of 20 cycles\/min, resulting in a standard output of approximately 40 cups\/min.<\/p>\n<p>The 200mm widened version produces 4 cups per cycle; running at the same 20 cycles\/min, it achieves a maximum output of approximately 80 cups\/min.<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>Is the Communion Cup limited to a 5 ml capacity?<\/summary>\n<div>\n<p>No.<\/p>\n<p>5 ml is the typical capacity for a Communion Cup.<\/p>\n<p>The DPP90&#8217;s filling system supports an adjustable range of approximately 1\u201330 ml.<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>What are the standard cup dimensions?<\/summary>\n<div>\n<p>Current standard Communion Cup:<\/p>\n<p>&#8211; Diameter: approx. 37.5 mm<\/p>\n<p>&#8211; Height: approx. 24 mm<\/p>\n<p>Other cup types can be evaluated via custom molds.<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>Can it package both liquid and a biscuit simultaneously?<\/summary>\n<div>\n<p>Yes.<\/p>\n<p>The liquid is sealed first (Aluminum + PE), then the unit moves to the manual biscuit placement area, followed by the application of a second layer of transparent printed film for the outer packaging.<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>Is biscuit placement done by one person or two?<\/summary>\n<div>\n<p>The machine provides ample workspace in the manual biscuit placement area.<\/p>\n<p>Two operators can stand on opposite sides of the machine to place biscuits simultaneously.<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>How long does it take to change Communion Cup specifications?<\/summary>\n<div>\n<p>The standard mold change time is approximately 30 minutes.<\/p>\n<p>After the mold change, checks for positioning, temperature, filling volume, and sealing quality are required.<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>Is cooling water required?<\/summary>\n<div>\n<p>The current DPP90 configuration does not require an external cooling water supply.<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>How much compressed air does the machine require?<\/summary>\n<div>\n<p>Operating air pressure: approx.<\/p>\n<p>0.8 MPa<\/p>\n<p>Air consumption: approx.<\/p>\n<p>200 L\/min<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>Can it be manufactured to match local voltage requirements?<\/summary>\n<div>\n<p>Yes. Standard configuration:<\/p>\n<p>380V \/ 3-phase \/ 50Hz<\/p>\n<p>Customization based on local voltage standards is also available.<\/p>\n<\/div>\n<\/details>\n<details class=\"dpp90-faq\">\n<summary>Do I need to send samples before placing an order?<\/summary>\n<div>\n<p>It is highly recommended.<\/p>\n<p>Especially for:<\/p>\n<p>&#8211; PVC<\/p>\n<p>&#8211; Aluminum + PE foil<\/p>\n<p>&#8211; Transparent printed film<\/p>\n<p>&#8211; Communion liquid<\/p>\n<p>&#8211; Biscuit \/ wafer<\/p>\n<p>Testing with your actual materials is more reliable than configuring the machine based solely on dimensional drawings.<\/p>\n<\/div>\n<\/details>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"dpp90-section dpp90-dark dpp90-cta\" id=\"dpp90-contact\">\n<div class=\"dpp90-wrap\">\n<header class=\"dpp90-section-head\">\n<div class=\"dpp90-eyebrow\">13 \/ Your DPP90 Project<\/div>\n<h2>Send us your communion cups, liquid, and packaging materials.<\/h2>\n<p>AFPAK can then confirm the DPP90 configuration based on your actual products.<\/p>\n<\/header>\n<div class=\"dpp90-grid2\">\n<div>\n<h3>Please provide:<\/h3>\n<ul>\n<li>Communion cup dimensions \/ samples<\/li>\n<li>Target fill volume<\/li>\n<li>Actual liquid<\/li>\n<li>PVC roll stock<\/li>\n<li>Aluminum + PE sealing film<\/li>\n<li>Transparent printed film<\/li>\n<li>Biscuit \/ wafer<\/li>\n<li>Target output<\/li>\n<\/ul>\n<\/div>\n<div>\n<h3>Based on this information, we will confirm:<\/h3>\n<ul>\n<li>100 mm or 200 mm<\/li>\n<li>Cups per cycle<\/li>\n<li>Mold specifications<\/li>\n<li>Filling parameters<\/li>\n<li>Sealing materials<\/li>\n<li>Punching\/cutting layout<\/li>\n<li>Final production plan<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<div class=\"dpp90-actions\"><a class=\"dpp90-button\" href=\"#dpp90-requirements\">Get DPP90 Configuration <span aria-hidden=\"true\">&nbsp;\u2197<\/span><\/a><a class=\"dpp90-button dpp90-button-outline\" href=\"#dpp90-requirements\">View Project Checklist<\/a><\/div>\n<\/div>\n<\/section>\n<div class=\"dpp90-wrap\">\n<footer class=\"dpp90-footer\"><span>AFPAK \/ DPP90<\/span><span>COMMUNION CUP FILLING &amp; 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Sealing Machine From PVC thermoforming and liquid filling to biscuit placement, secondary lidding, and final die-cutting\u2014all on a single continuous production platform. Get DPP90 Configuration &nbsp;\u2197Technical Specifications FORM \/ FILL \/ SEAL \/ CUT100 \/ 200 mm 01 \/ Machine Overview One platform.A complete communion [&hellip;]<\/p>\n","protected":false},"featured_media":0,"menu_order":0,"template":"","product_category":[88],"class_list":["post-19930","products","type-products","status-publish","hentry","product_category-cup-filling-sealing-machine"],"acf":[],"_links":{"self":[{"href":"https:\/\/afpakmachine.com\/id\/wp-json\/wp\/v2\/products\/19930","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/afpakmachine.com\/id\/wp-json\/wp\/v2\/products"}],"about":[{"href":"https:\/\/afpakmachine.com\/id\/wp-json\/wp\/v2\/types\/products"}],"wp:attachment":[{"href":"https:\/\/afpakmachine.com\/id\/wp-json\/wp\/v2\/media?parent=19930"}],"wp:term":[{"taxonomy":"product_category","embeddable":true,"href":"https:\/\/afpakmachine.com\/id\/wp-json\/wp\/v2\/product_category?post=19930"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}