Integrated Line Design
Filling, sealing, conveying and cartoning planned as one coordinated system.
COFFEE CAPSULE PRODUCTION SOLUTIONS
Nespresso Capsule Filling Machines & Complete Packaging Lines
- 16 YearsFocused on Coffee Packaging
- 200+Machines Delivered
- Within 8 HoursResponse to Your Inquiry
Choose from Nespresso-compatible capsule filling and packaging systems with capacities from 40 to 600 capsules per minute. AFPAK combines filling, sealing and carton packing in configurations tailored to your capsule, production target and final pack.
WHY AFPAK
Engineering Capability Behind Every AFPAK Line
From 40 to 600 capsules per minute, AFPAK designs, builds and tests Nespresso-compatible filling and packaging solutions across our Suzhou manufacturing and Wenzhou R&D bases.
Built & Tested In-House
Every line is assembled, programmed and tested before shipment.
Dedicated Nespresso Production
Dedicated assembly, programming and testing for Nespresso-compatible equipment.
Fast Project Support
Replies within 8 hours, with clear delivery schedules for every project.
Since 2010
Focused on Coffee Packaging Machinery
30 /Year
Nespresso Machines Production Capacity
100+
Machine Patents
3,000 m²
Manufacturing & R&D Facilities
Choose by output, structure and growth plan
Nespresso-Compatible Capsule Filling & Packaging Solutions
From lab-scale market testing to integrated production at up to 600 capsules per minute, AFPAK offers equipment for filling, sealing, inspection, cartoning and empty aluminum capsule manufacturing.
High Output
Industrial integrated line
Complete Nespresso Coffee Capsule Filling & Packing Line
Designed for industrial output, this line connects capsule filling and sealing with camera inspection, conveying, cartoning, final case packing and palletizing. Each layout is engineered around your capsule, carton format and available factory space.
- 200–600 capsules/min
- Filling to palletizing
- Custom factory layout
- Multiple capsule carton formats can be produced on one configured packaging system.
- Camera inspection and automatic rejection can be integrated for in-line quality control.
- Built for high-volume expansion with fewer manual transfers between processes.
Built to Last
Heavy-duty mechanical platform
YM Series Cam-Driven Nespresso Capsule Filling Machine
The YM Series is designed for manufacturers who prioritize mechanical stability and long service life. Its cam-driven transmission coordinates the working stations mechanically, while the heavy frame and robust components support continuous industrial production.
- 1–4 lanes
- 60–80 capsules/min per lane
- Starting from 2.3 tons
- Cam-driven mechanical transmission provides repeatable station movement after correct commissioning.
- Heavier frame and more substantial mechanical parts than conventional compact machines.
- Rotary structure supports fast change-part replacement for different compatible capsule formats.
Compact & Fast
Flexible rotary production
RN Series Rotary Nespresso Capsule Filler
Compact, flexible and suitable for a wide range of coffee producers, the RN Series balances useful output with a smaller footprint. Its rotary format makes the process easy to follow and allows approved change parts to be exchanged quickly.
- 1–3 lanes
- 45–60 cycles/min per lane
- Approx. 30-min changeover
- A practical balance of production capacity, footprint and operating flexibility.
- Quick mold and change-part replacement for different approved capsule formats.
- Suitable for growing producers that expect to expand output or product variety.
Entry-level options
Nespresso Capsule Filling Machines for New Production Projects
Choose a compact automatic or lab-type system according to your production volume, operating experience and launch schedule.
Popular Choice
12 stations rotary
RN1S Compact Nespresso Capsule Filling Machine
A 12-station rotary machine designed for simple operation, fast cleaning and flexible format changes. It is a practical choice for producers that want automatic filling and sealing without the footprint of a larger industrial system.
- 12 stations
- Easy cleaning
- 4–6 week delivery
Entry-Level Pick
6 stations rotary
YM40 Automatic Nespresso Capsule Filling & Sealing Machine
A six-station automatic linear machine with a solid, straightforward structure. The YM40 is built for users who want automatic capsule loading, filling and sealing with a short standard production lead time.
- 6 stations
- 30–40 capsules/min
- Approx. 4-week delivery
Market Testing
Lab-type semi-automatic
BZD95 Lab-Type Nespresso Capsule Filler & Sealer
A lower-investment semi-automatic option that is easy for new operators to understand. It is intended for capsule trials, product development, market testing and small-batch production before larger-scale automation.
- Lower investment
- Easy to learn
- Trials and small batches
Make Capsules In-House
Related upstream equipment
Aluminum Nespresso-Compatible Capsule Making Machine
For manufacturers that also want to produce empty aluminum capsules in-house, this forming system combines aluminum coil feeding, capsule punching and deep drawing, scrap collection and a paper ring gasket application machine.
- 70–90 capsules/min
- 2-cavity forming die
- Coil-to-empty-cup process
- Integrated aluminum coil feeding, capsule forming and finished-cup discharge.
- Scrap recovery system collects the remaining aluminum material after forming.
- Suitable for empty capsule manufacturers and vertically integrated coffee producers.
FROM MACHINE TO FINISHED CAPSULE
Nespresso-Compatible Capsules Your Machine Can Produce
From aluminum and plastic capsules to compostable formats, AFPAK machines can be configured around your capsule, coffee, lid and production requirements. Send us your materials for testing before the machine configuration is finalized.
Consistent Sealing Results
Stable temperature, pressure and sealing time help produce clean, secure capsule seals during continuous production.
Aluminum Capsules
Fill and seal different colors and specifications of Nespresso-compatible aluminum capsules.
Branded Pre-Cut Lids
Compatible with printed pre-cut aluminum lids for coffee brands, roasters and contract capsule manufacturers.
Compostable Capsules
Machine configurations can be tested and adjusted for suitable compostable capsule and lid materials.
Plastic Capsules
Suitable for compatible plastic capsule formats with customized tooling, filling and sealing parameters.
Multiple Colors & Formats
Produce different capsule colors and product varieties while maintaining a consistent filling and sealing process.
COMPLETE PRODUCTION FLOW
From Empty Capsule to Palletized Cases
Connect capsule filling, sealing, cartoning, case packing and palletizing in one configured production line.
- 01 Capsule Feeding
- 02 Coffee Dosing
- 03 Tamping & Optional N₂
- 04 Lid Placement & Sealing
- 05 Retail Cartoning
- 06 Case Packing
- 07 Automatic Palletizing
40–600
Capsules/Min
10 / 20 / 30
Capsules/Retail Carton
±0.2 g
Filling Accuracy
Filling accuracy depends on the coffee, target weight and machine configuration.
Real Customer Project · Algeria
From Coffee Roasting to 200 CPM Capsule Production
An established Algerian coffee roaster selected an HB410 Nespresso-compatible filling, sealing and cartoning line for its first capsule production project.
Installed in Algeria
Delivered as One Coordinated Project
AFPAK supported machine configuration, factory layout, installation and operator training—from capsule filling through 10×1 retail cartoning.
Up to 200Capsules/min
1–2Operators
3 MonthsProject delivery
7 DaysOn-site commissioning
- Automatic capsule feeding and servo coffee dosing
- Nitrogen flushing, tamping and rim cleaning
- Roll-film cutting, sealing and capsule discharge
- 10×1 retail cartoning at 8–20 boxes/min
Running Independently in One Week
One AFPAK engineer completed installation, commissioning and operator training on site. On day seven, the customer’s team operated the line independently and completed the acceptance test.
Engineering Behind Consistent Output
How AFPAK Controls Every Critical Step
Reliable Nespresso-compatible capsule production depends on more than machine speed. Dosing, lid positioning, sensing, sealing and downstream handling must work as one controlled process.
01
Accuracy ±0.2 g*
Servo-Controlled Coffee Filling
The filling system is configured around your coffee density, grind size and target weight. Controlled dosing helps reduce weight variation across lanes during continuous production.
Customized augerRecipe settingsMulti-lane control
02
Accurate lid placement
Controlled Lid Positioning
Pre-cut lids are placed consistently over each filled capsule before sealing. Stable positioning helps prevent offset lids and supports a clean, repeatable seal.
Pre-cut lidsRepeatable placementFormat-specific tooling
03
Sensor monitoring
Sensor-Based Process Monitoring
Photoelectric sensors monitor key capsule positions and machine movements. Depending on the configuration, interlocks can pause the process when a required capsule or material is not detected.
Position detectionProcess interlocksFault indication
04
Temperature · Pressure · Time
Repeatable Heat Sealing
Sealing temperature, pressure and dwell time are adjusted for the selected capsule and lid material. Stable sealing-head movement supports consistent contact across production lanes.
Adjustable parametersMulti-head sealingMaterial testing
Downstream Handling
Controlled Capsule Discharge
Finished capsules are guided into an organized flow for collection or connection to an automatic cartoning system.
Secondary Packaging
Carton Closing Control
For integrated lines, hot-melt glue application and carton-closing stations can be configured around the approved retail box format.
*Reference filling accuracy depends on coffee characteristics, target dose, machine configuration and test conditions. Final performance should be confirmed using the customer’s materials.
Beyond Ground Coffee
Single-Serve Capsule Filling Applications
AFPAK filling and sealing platforms can be configured for coffee, tea, functional powders and liquid concentrates. Each product requires a suitable dosing system, material-contact design and sealing test.
Dry Product Applications
Powders & Loose-Leaf Products
01
Ground Coffee
Single-origin, blends, decaffeinated coffee and other ground coffee recipes.
02
Matcha Powder
Fine matcha and tea powders tested for flowability, dosing and dust control.
03
Loose-Leaf Tea
Tea leaves and cut herbs using a feeding system selected for particle size and shape.
04
Probiotic Powder
Functional powder products evaluated according to dose, flow and environmental requirements.
05
Instant Powders
Instant coffee, tea powder and other soluble single-serve beverage formulations, subject to product testing.
Liquid Filling Option
Coffee & Tea Concentrates
01
Coffee Concentrate
Espresso concentrate and concentrated coffee liquid for suitable single-serve capsule formats.
02
Tea Concentrate
Concentrated tea liquid and beverage bases filled with a dedicated liquid dosing configuration.
Liquid products require a dedicated filling path and nozzle configuration. Suitability depends on viscosity, filling volume, capsule structure, sealing material and hygiene requirements.
One Platform, Product-Specific Dosing
The same standard filling head is not suitable for every material. AFPAK selects and tests the dosing method according to the actual product.
1. Evaluate SamplesCheck density, particle size, flowability or liquid viscosity.
2. Select Dosing SystemConfigure the suitable powder, leaf or liquid filling mechanism.
3. Test Filling & SealingConfirm dosing, capsule handling and seal performance before delivery.
Have a product other than ground coffee? Send us the product details and capsule format for evaluation.
Buyer Questions
Nespresso Capsule Filling Machine FAQs
Clear answers about output, capsule materials, filling accuracy, changeover, line integration and project delivery.
Open each question for details
What output can an AFPAK Nespresso capsule filling machine achieve?
AFPAK offers Nespresso-compatible capsule filling and packaging configurations from approximately 40 to 600 capsules per minute. The suitable output depends on the machine platform, number of lanes, capsule material, coffee characteristics and required downstream packaging.
Which machine should I choose for my production stage?
The BZD95 is intended for laboratory trials and market testing. YM40 and RN1S suit entry-level automatic production. RN and YM Series machines support growing industrial output, while complete lines integrate filling, sealing, inspection, cartoning, case packing and palletizing for larger projects.
Can one machine run different Nespresso-compatible capsule materials?
Machines can be configured for approved aluminum, plastic or suitable compostable capsule formats. Tooling and sealing parameters may need to change between materials, so AFPAK recommends testing the customer’s empty capsules, lids and coffee before confirming the final configuration.
What filling accuracy can the machine achieve?
Reference filling accuracy is typically around ±0.2 g, depending on the selected machine, target dose, coffee density, grind size and operating speed. The final result should be confirmed through a filling test using the customer’s coffee.
Is nitrogen flushing required for coffee capsules?
Nitrogen flushing is commonly selected when the project requires lower residual oxygen and longer product freshness. The required flushing arrangement depends on the coffee, capsule construction, lid material, target shelf life and packaging standard.
How long does capsule format changeover take?
On suitable RN rotary configurations, prepared molds and change parts can support a changeover of approximately 30 minutes. Actual time varies by machine model, lane quantity, capsule format and operator experience.
Can the filling machine connect directly to automatic cartoning?
Yes. AFPAK can integrate capsule conveying, inspection and cartoning for retail packs containing 10, 20 or 30 capsules. Carton format, capsule arrangement, case packing and palletizing are configured according to the approved package and factory layout.
What are the typical delivery and installation times?
Standard entry-level machines are commonly delivered in about 4 weeks, while RN1S delivery is typically 4–6 weeks. Larger customized production lines generally require 2–4 months. Final timing depends on configuration, testing and packaging-line scope. Remote support or on-site commissioning can be arranged according to the project.
What information is needed for an accurate quotation?
Please provide the capsule drawing or samples, lid material, coffee type, target filling weight, required capsules per minute, retail carton format, available factory space and destination country. These details allow AFPAK to recommend the machine and line configuration more accurately.
Still Comparing Machine Configurations?
Send your capsule, coffee, target output and carton format. An AFPAK engineer will help match the machine to your actual production plan.
Start Your Project
Request a Nespresso Capsule Filling & Packaging Solution
Provide your capsule specifications, target output, and application requirements. AFPAK engineers will recommend a suitable Nespresso capsule filling, sealing, and packaging solution.
- Capsule & Lid
- Filling Product
- Target Output
- Final Pack
Response within 8 hours
Filling, sealing and downstream packaging planned as one coordinated project.