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Single-Serve Nespresso Capsule Filling & Cartoning machine | AFPAK

AFPAK YM810/YM1210/YM1810 combine cam-driven capsule filling and sealing with YM10 semi-automatic cartoning. Built for Nespresso-compatible single-serve coffee production, they offer solid construction, consistent dosing and less manual packing work.

Specification Reference Data
Drive system Cam-driven filling & sealing
YM810 1 lane · 60–80 capsules/min
YM1210 2 lanes · 120–160 capsules/min
YM1810 3 lanes · 150–180 capsules/min
Cartoning YM10 semi-automatic
Approx. 8–10 cartons/min per unit
Carton layouts 10×1 / 5×2
10 capsules/carton
Carton handling Automatic capsule loading; manual carton opening, closing & gluing

Capsule speeds refer to filling and sealing. Finished-carton output depends on the number of YM10 units, carton format and operator pace.

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Details

YM810 / YM1210 / YM1810

Stable Capsule Filling. Pack with 1 Operator, Not 4–5.

The AFPAK YM810, YM1210 and YM1810 lines pair a solid, cam-driven filling and sealing machine with YM10 semi-automatic cartoning for Nespresso-compatible single-serve capsules. Built for daily production, with the repetitive packing work taken off your team.

AFPAK YM filling and sealing machine connected to YM10 semi-automatic cartoning
YM filling & sealing + YM10 semi-automatic cartoning. Configuration shown is for reference.
60–180 CPMReference filling capacity, YM810 to YM1810
4–5 → 1Operators in observed packing vs. YM10-assisted packing
±0.1–0.2 gReference dosing accuracy · YM80/YM120
10×1 / 5×2Two carton layouts on one YM10
Real production video

See the YM810 Running at a Customer Site

Watch the line in operation before you decide. Send us your own capsule and carton samples and we can discuss a test on your materials.

AFPAK YM810 running at a customer site▶

Production, connected

A Practical Production Line for Coffee Factories That Value Mechanical Quality

A dependable capsule operation needs a repeatable production process and a packing team that can keep pace. This configuration brings those requirements together: a heavy, cam-driven machine at the front end and labor-saving capsule handling at the discharge end.

It suits producers who are moving toward standardized daily manufacturing, replacing labor-intensive packing routines, or selecting equipment with mechanical durability as a purchasing priority.

Choose YM810 with a single-lane YM80 filling machine, YM1210 with a two-lane YM120, or YM1810 with a three-lane filling machine. Each line connects capsule production to YM10 automatic arranging and loading. For higher output, two or three YM10 units can be configured to share the packing workload.

How to read the model names

YM810YM80 filler · 1 lane
+ 1 × YM10 cartoner
YM1210YM120 filler · 2 lanes
+ 2 × YM10 cartoners
YM18103-lane filler
+ 2–3 × YM10 cartoners
Mechanical cams inside the AFPAK YM capsule filling and sealing machine
Mechanical cam drive inside the YM filling platform.
01 / Mechanical quality

Cam-Driven Construction for Repeatable Production

The YM filling and sealing machine uses a mechanical cam drive to create repeatable station movements. Its solid construction supports the repeated operating cycles required in everyday capsule production.

The filling machine weighs approximately 2,200 kg in YM810, 2,400 kg in YM1210, and 2,600 kg in YM1810. This substantial build is part of the platform’s design for stable operation and long-term use. Regular lubrication, correct setup, cleaning, and replacement of wear parts remain essential to maintaining that performance.

02 / Less repetitive packing work

Automate the Repetitive Work After Filling

Manual packing often requires people to orient individual capsules, arrange them into the correct pattern, and place them into cartons. YM10 automates these repeated capsule-handling steps.

4–5People in the observed manual packing process
1Operator at a YM10-assisted packing station

At customer sites in the United States and Spain, AFPAK observed teams of 4–5 people preparing cartons, packing capsules, and gluing cartons closed. With the YM10-assisted packing arrangement, one operator opens and positions each carton for automatic capsule loading, then closes and glues the filled carton. This comparison describes those packing applications; actual staffing depends on production rate, carton design, and the number of cartoners.

YM10 capsule arranging and carton-loading, 10×1 arrangement
YM10 automates capsule handling; the operator opens, positions, closes and glues the carton.
03 / From empty capsule to packed carton

Control the Steps That Shape Capsule Quality

The filling and sealing process combines empty-capsule feeding, no-capsule/no-fill detection, automatic coffee dosing, rim cleaning, roll-film cutting and sealing, a second heat seal, and discharge. Nitrogen protection covers the area from filling to sealing.

Reference filling accuracy is ±0.1–0.2 g for the specified 5–6 g coffee dose. Actual results depend on coffee characteristics, target weight, settings, and operating speed. Optional inline weighing adds capsule weight checks and rejection of products outside the selected tolerance.

01 · AUTOMATIC

Feed & fill

Empty-capsule feeding, no-capsule/no-fill detection and coffee dosing.

02 · AUTOMATIC

Clean & seal

Rim cleaning, roll-film cutting and sealing, a second heat seal, and nitrogen protection.

03 · AUTOMATIC

Arrange & group

Convey, elevate, orient and group capsules into 10×1 or 5×2.

04 · MANUAL

Open & position

The operator opens a carton and positions it at the loading outlet.

05 · AUTOMATIC

Load capsules

The grouped capsules are loaded into the positioned carton.

06 · MANUAL

Close & glue

The same operator closes and glues the filled carton.

04 / Select the right capacity

Choose Your Line Model and Match the Cartoning Capacity

1 lane · YM80

YM810

60–80

CPM · Reference filling capacity

Filling-machine weight
Approx. 2,200 kg
Cartoning configuration
1 × YM10
Carton layouts
10×1 and 5×2

Get a YM810 Proposal

2 lanes · YM120

YM1210

120–160

CPM · Reference filling capacity

Filling-machine weight
Approx. 2,400 kg
Cartoning configuration
2 × YM10
Carton layouts
10×1 and 5×2

Get a YM1210 Proposal

3 filling lanes

YM1810

150–180

CPM · Reference filling capacity

Filling-machine weight
Approx. 2,600 kg
Cartoning configuration
2–3 × YM10
Carton layouts
10×1 and 5×2

Get a YM1810 Proposal

The figures in the model table describe reference filling and sealing capacity. Finished-carton output depends on the number of YM10 units, carton format, operator pace, and selected inspection functions. Filling-machine dimensions and weights exclude downstream cartoning and the complete line layout.

Add Cartoning Capacity for Higher Output

Each YM10 has a reference output of approximately 8–10 cartons per minute. With 10 capsules per carton, this corresponds to approximately 80–100 capsules per minute. Higher-output projects can use two or three YM10 units to share the packing workload. Final sustained output depends on the carton, capsule handling, and the operator’s ability to complete opening, positioning, closing, and gluing.

Line Packing demand at 10 capsules/carton Recommended YM10 configuration Matching condition
YM810 6–8 cartons/min 1 unit Confirm sustained 8 cartons/min at maximum filling output.
YM1210 12–16 cartons/min 2 units Confirm combined output and feeding arrangement.
YM1810 15–18 cartons/min 2 units; consider 3 if needed 180 CPM requires 9 cartons/min per unit with 2 units. At 8 each, combined output is 160 CPM.

With two YM10 units, 180 CPM requires at least 9 cartons/min per unit at 10 capsules/carton. At 8 cartons/min each, combined reference capacity is 160 CPM. Final output and staffing are confirmed for the selected layout.

View detailed filling-machine specifications
Specification YM810 YM1210 YM1810
Filling-machine configuration YM80 / 1 lane YM120 / 2 lanes 3 lanes
Reference filling and sealing output 60–80 CPM 120–160 CPM total 150–180 CPM total
Downstream cartoning YM10 YM10 YM10
Cartoning capacity arrangement One, two, or three YM10 units as required by the project One, two, or three YM10 units as required by the project One, two, or three YM10 units as required by the project
Carton layouts per YM10 10×1 and 5×2 10×1 and 5×2 10×1 and 5×2
Reference coffee dose 5–6 g 5–6 g Confirm for the selected build
Reference filling accuracy ±0.1–0.2 g ±0.1–0.2 g Confirm for the selected build
Filling-machine dimensions, L × W × H Approx. 1,400 × 1,500 × 2,400 mm Approx. 1,600 × 1,700 × 2,400 mm Approx. 1,700 × 1,800 × 2,400 mm; provisional
Filling-machine weight Approx. 2,200 kg Approx. 2,400 kg Approx. 2,600 kg
Reference electrical supply Three-phase 380 V, 50 Hz; customizable Three-phase 380 V, 50 Hz; customizable Confirm during project design
Complete connected-line footprint and weight Confirmed after layout design Confirmed after layout design Confirmed after layout design

Inline weighing requires additional sensor response time and can reduce filling speed. AFPAK will confirm the expected output of the selected model and weighing configuration during project review.

05 / Packaging flexibility

Configure the System Around Your Capsule and Carton

The filling configuration uses roll-film cutting and sealing for coffee capsules. A single YM10 supports both 10×1 and 5×2 carton-loading arrangements. The appropriate setup is selected for the capsule and carton samples; changeover requirements are confirmed during project review.

10×1

Ten capsules in a single-row layout

YM10 10×1 capsule arrangement

10×1 arrangement on YM10. Final capsule orientation is confirmed with samples.

5×2

Ten capsules arranged in two rows of five

YM10 5×2 capsule arrangement

5×2 arrangement on YM10. Final capsule orientation is confirmed with samples.

Optional configurations

Optional configuration Purpose
Bottom filter cutting and insertion Adds a filter to suitable aluminum capsules; filter sealing requires a compatible flat bottom structure.
Inline weighing and rejection Checks filling weight and separates capsules outside the selected tolerance; affects operating speed.
Liquid flavor dosing Adds an adjustable liquid flavor dose.
Laser coding Adds agreed production or identification information.
Additional capsule production kit Supports an additional capsule format after tooling and compatibility review.
B10 fully automatic cartoning Alternative downstream configuration when automatic carton handling is required; specified separately.
06 / Installation & service

Prepare for Installation and Long-Term Operation

Before manufacture, AFPAK reviews your capsule, coffee, sealing film, cartons, required output, and factory utilities. The connected layout and access space are confirmed for the complete system.

Factory training and on-site installation and training can be arranged. The supplied quotation specifies a two-year warranty and ongoing maintenance support; coverage, installation charges, and service terms are defined in the final agreement.

For routine operation, plan for coffee and capsule replenishment, film replacement, carton handling, cleaning, cam-system lubrication, and inspection of wear parts. AFPAK will provide operating and maintenance instructions for the agreed configuration.

Sample test

Send Samples. See Your Capsules Run Before You Invest.

Your capsule, coffee and carton decide the setup. Share them with us and we will check filling, sealing and carton loading on the YM line.

STEP 01

Send your samples

Empty capsules, coffee, sealing film and cartons, plus your target output and preferred 10×1 or 5×2 layout.

STEP 02

We test on the YM line

AFPAK checks tooling, handling and achievable output with your materials.

STEP 03

Decide with real results

Review the results and a matched YM810, YM1210 or YM1810 configuration.

Sample-test arrangements are confirmed with our team before shipping. Message us on WhatsApp or email.

Buyer questions

Frequently Asked Questions

Is the complete system fully automatic?

Filling, sealing, capsule conveying, grouping, and capsule loading are automatic in the configured line. At YM10, the same operator opens and positions the carton, then closes and glues it after automatic loading.

How much labor can it save?

AFPAK observed packing teams of 4–5 people at customer sites in the United States and Spain. In the corresponding YM10-assisted arrangement, one operator opens and positions cartons, then closes and glues them after automatic capsule loading. This comparison applies to the observed packing operation; whole-line staffing and multi-cartoner staffing are assessed separately.

How is cartoning capacity matched to the filling machine?

Each YM10 produces approximately 8–10 cartons per minute. For ten-capsule cartons, one unit provides a reference handling capacity of 80–100 capsules per minute. YM810 can therefore be assessed with one YM10, while YM1210 and YM1810 should be assessed with two or more units. Two units need to sustain at least 9 cartons/min each to pack 180 capsules/min. A third unit can be considered where additional capacity is needed. Staffing is specified separately.

Why choose a cam-driven filling machine?

A cam drive provides a defined, repeatable mechanical motion sequence. The YM platform combines that operating principle with substantial construction for producers who prioritize daily production stability and long-term mechanical quality.

Can I use a different capsule or carton?

Send capsule, sealing-material, and carton samples. AFPAK will check the required tooling, handling arrangement, and achievable output before confirming compatibility.

Can I test my capsules and coffee before ordering?

Send capsule, coffee, film and carton samples. Our team will confirm the sample-test arrangement with you by WhatsApp (+86 156 1886 6167) or email.

Can I see the machine running?

Yes. The YM810 video at the top of this page was recorded at a customer site. Contact us for more running footage of the configuration you are considering.

Build your production plan

Get a Proposal Based on Your Actual Production

Send us your capsule dimensions and material, coffee dose, target daily output, sealing film, carton samples, preferred 10×1 or 5×2 layout, working hours, available floor space, and current packing-team size. We will recommend a filling and cartoning configuration with a clear division of machine and operator tasks.

Talk to AFPAK

Capsule + coffee dose + carton samples + target output

WhatsApp: +86 156 1886 6167
Email: info@afpak.co

Nespresso is a trademark of its respective owner. AFPAK is not affiliated with or endorsed by the trademark owner.

Additional Services

2 years warranty

Customize service available

In-person and Online Training

Videos/books manual

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