Automatic Coffee Bean Premade Pouch Packaging Machine
Automatic weighing, filling and sealing solution for 100–1000g coffee bean bags
The AFPAK XKL2000 is an automatic coffee bean packaging machine designed for filling roasted coffee beans into premade pouches. It integrates pouch feeding, pouch opening, precision weighing, coffee bean filling, heat sealing and finished bag discharge into one complete packaging process.
With a filling range of 100–1000g and a production speed of 8–20 bags per minute, the XKL2000 provides an efficient and reliable packaging solution for specialty coffee roasters, coffee manufacturers and private-label coffee brands.
- 100–1000g Flexible Filling Range
- 8–20 Bags Per Minute Production Speed
- Automatic Premade Pouch Handling
- Food-Grade Stainless Steel Construction
- Fast Product Changeover
- Customized Coffee Packaging Solutions
Automatic Coffee Bean Packaging Solution for Premade Pouches
The XKL2000 coffee bean packaging machine is developed for coffee companies looking to upgrade from manual weighing and sealing operations to a more standardized and efficient packaging process.
The system automatically completes the main packaging steps:
- Premade pouch loading
- Automatic pouch opening
- Electronic weighing
- Coffee bean filling
- Heat sealing
- Finished bag output
By combining accurate weighing technology with automatic pouch handling, the machine helps improve packaging consistency, reduce labor requirements and maintain a professional retail appearance.
Key Features of XKL2000 Coffee Bean Packaging Machine
Automatic Weighing, Filling and Sealing
The XKL2000 combines an electronic weighing system with an automatic premade pouch packaging system. Coffee beans are automatically measured according to the preset weight, filled into the pouch and sealed with controlled heat and pressure.
This integrated design reduces repetitive manual operations and provides a more stable packaging workflow for coffee producers.
Designed for 100–1000g Coffee Packages
The machine supports flexible filling weights from 100g to 1000g, covering many common coffee retail packaging formats.
- 100g specialty coffee sample bags
- 250g retail coffee bags
- 340g coffee packages
- 454g coffee bags
- 500g retail packs
- 1kg commercial coffee bags
Compatible with Different Coffee Pouch Types
The XKL2000 is designed for commonly used heat-sealable premade coffee pouches, including:
- Stand-up pouches
- Zipper coffee bags
- Flat pouches
- Side gusset bags
- Flat-bottom coffee bags
- Four-side seal pouches
Final compatibility depends on pouch structure, dimensions, thickness, zipper position and sealing material. AFPAK recommends testing actual bags before final configuration confirmation.
Simple Operation with Intelligent Control System
The XKL2000 is equipped with a touchscreen PLC control system, allowing operators to easily adjust packaging parameters and save different product recipes.
- 7-inch touchscreen HMI interface
- Multiple product recipe storage
- Easy parameter adjustment
- Quick changeover between different coffee bags
- Automatic alarm notification
The intuitive control system allows coffee companies to manage different products and package sizes efficiently without complicated operation procedures.
Why Choose AFPAK Coffee Bean Packaging Machine?
1. Professional Coffee Packaging Experience
AFPAK focuses on coffee packaging solutions and provides customized equipment for coffee beans, coffee powder, coffee capsules and other single-serve coffee products.
2. Reliable Automatic Packaging Performance
The XKL2000 integrates stable mechanical design, electronic weighing technology and automatic pouch handling to achieve consistent packaging results.
3. Flexible Production for Growing Coffee Brands
From specialty coffee startups to commercial coffee producers, the machine provides a scalable packaging solution for different production requirements.
4. Customized Packaging Solutions
Optional functions such as coffee bean feeding system, nitrogen flushing, date coding, conveyors and checkweighing systems can be integrated according to customer requirements.
How the Coffee Bean Packaging Machine Works
The XKL2000 completes the main coffee bean packaging operations automatically, from premade pouch feeding to finished bag discharge.
Step 1: Premade Pouch Feeding
Empty premade coffee bags are loaded into the pouch magazine. The feeding mechanism separates and transfers each pouch into the packaging station.
Step 2: Automatic Pouch Opening
The vacuum system grips and opens the pouch. Sensors monitor whether the bag has been correctly positioned and opened before filling.
Step 3: Coffee Bean Weighing
Coffee beans are transferred to the electronic weighing system. The machine measures the preset filling quantity according to the selected product recipe.
Step 4: Coffee Bean Filling
The weighed coffee beans are discharged into the opened premade pouch through the filling chute.
Step 5: Heat Sealing
The filled pouch is aligned and sealed using controlled temperature, pressure and sealing time. Sealing parameters can be adjusted according to the pouch material.
Step 6: Finished Bag Discharge
The sealed coffee bag is discharged onto the output conveyor for collection, coding, inspection, checkweighing or secondary packaging.
Suitable Coffee Bean Applications
The XKL2000 is mainly designed for packaging free-flowing whole coffee beans into premade pouches.
- Roasted Arabica coffee beans
- Roasted Robusta coffee beans
- Espresso blends
- Single-origin coffee beans
- Decaffeinated coffee beans
- Flavored coffee beans
- Green coffee beans
- Specialty and micro-lot coffee
The machine may also be adapted for other free-flowing granular products after sample testing and technical evaluation.
Who Is This Machine Designed For?
Specialty Coffee Roasters
Suitable for coffee roasters that package multiple origins, roast profiles and bag sizes. Stored recipes and adjustable settings make frequent product changeovers easier.
Growing Coffee Brands
The machine helps growing coffee brands reduce manual weighing and sealing work while improving the consistency and appearance of finished retail bags.
Commercial Coffee Factories
The XKL2000 can operate as a standalone packaging machine or connect with coffee bean feeding, coding, inspection and conveying systems.
Private-Label and Contract Packers
The flexible filling range and recipe storage function make the machine suitable for packaging different coffee brands, pouch styles and target weights.
Why Use Premade Pouches for Coffee Bean Packaging?
Premium Retail Appearance
Premade coffee pouches can use high-quality printing, matte or glossy finishes, zippers, degassing valves, gussets and flat-bottom structures to create a professional shelf appearance.
Flexible Packaging Formats
One machine can handle multiple pouch formats and filling weights within its mechanical working range.
No Roll-Film Bag Forming Required
The XKL2000 fills and seals completed premade bags, eliminating the need to form pouches from roll film during production.
Suitable for Different Coffee Products
Premade pouches are widely used for specialty coffee, roasted coffee beans, espresso blends, private-label coffee and commercial coffee packaging.
Reduced Manual Packaging Work
Automatic pouch feeding, opening, weighing, filling and sealing reduce repetitive manual operations and improve production consistency.
Optional Equipment and Customized Functions
AFPAK can configure the XKL2000 according to the customer’s coffee product, pouch design, production capacity and packaging requirements.
Coffee Bean Feeding System
A ground-level feeding conveyor can automatically transfer coffee beans to the upper weighing system, reducing manual lifting and hopper replenishment.
Nitrogen Flushing System
Nitrogen flushing can be added before final sealing to help reduce residual oxygen inside the coffee pouch and support product freshness.
The final residual oxygen level depends on the pouch size, filling volume, nitrogen flow, flushing method and sealing process.
Date Coding System
A thermal-transfer printer or inkjet coder can be integrated for printing production dates, best-before dates, batch numbers and traceability information.
Finished Bag Conveyor
An output conveyor can transfer sealed coffee bags to downstream inspection, labeling, metal detection, checkweighing or cartoning stations.
Online Checkweigher
An optional checkweigher can inspect the final bag weight and reject products outside the preset tolerance range.
Degassing Valve Pouch Compatibility
The packaging system can work with premade coffee bags that already include a one-way degassing valve. The valve is generally installed by the pouch manufacturer before packaging.
Metal Detection
A metal detector can be integrated after the packaging machine to support finished-product quality control.
Customized Discharge and Secondary Packaging
The finished coffee bags can be connected to conveyors, bag collection systems, labeling equipment or case-packing solutions according to the production layout.
A Flexible Packaging Solution for Coffee Roasters
Coffee roasters often need to package several roast profiles, origins and bag sizes on the same production line. The XKL2000 provides a flexible solution for handling common retail and commercial coffee packaging formats.
Different operating recipes can be created for products such as:
- 250g single-origin coffee
- 340g retail coffee bags
- 454g espresso blends
- 500g roasted coffee beans
- 1kg commercial coffee packs
When changing production orders, operators can retrieve the corresponding parameters and adjust the pouch feeding, gripping, filling and sealing positions.
Food-Grade Construction and Safe Operation
Product-contact components are manufactured from 304 stainless steel or suitable food-grade materials to support hygienic coffee packaging.
The machine is designed with an enclosed structure and transparent safety doors, allowing operators to observe the packaging process while reducing access to moving components.
- Emergency stop button
- Electrical protection switch
- Automatic fault alarm
- Transparent safety enclosure
- Air pressure regulation
- Oil-free vacuum system
- Food-grade product contact parts
Fast Changeover Between Coffee Bag Formats
The XKL2000 is designed to accommodate different premade pouch sizes within its specified working range.
- Bag width: 100–200mm
- Bag length: Up to 300mm
- Filling range: 100–1000g
When changing to another pouch format, operators adjust the pouch feeding, gripping, opening and sealing positions. Packaging parameters for frequently used products can be stored in the control system.
Actual changeover time depends on the difference between the previous and new pouch dimensions, zipper structure and filling weight.
XKL2000 Technical Specifications
| Item | Specification |
|---|---|
| Model | XKL2000 |
| Suitable Product | Whole coffee beans and other free-flowing granular products |
| Packaging Type | Premade heat-sealable pouches |
| Filling Range | 100–1000g |
| Packaging Speed | 8–20 bags per minute |
| Bag Width | 100–200mm |
| Bag Length | Maximum 300mm |
| Control System | PLC control with 7-inch touchscreen HMI |
| Power Supply | 220V, 50Hz |
| Rated Power | 3.7kW |
| Compressed Air Requirement | 0.35m³/min, 0.8MPa |
| Machine Dimensions | 1100 × 1680 × 2410mm |
| Machine Weight | Approximately 400kg |
| Product Contact Material | 304 stainless steel or food-grade materials |
| Optional Functions | Coffee bean feeding, nitrogen flushing, date coding, checkweighing, metal detection and output conveying |
Specifications may vary according to coffee bean characteristics, pouch dimensions, packaging material and optional functions. Final machine configuration should be confirmed after sample evaluation.
What Information Is Required Before Quotation?
To recommend the correct machine configuration and provide an accurate quotation, please send us the following project information:
- Coffee bean type and roast level
- Target filling weight per pouch
- Required production speed
- Pouch width and total length
- Pouch material and thickness
- Pouch photos or technical drawings
- Zipper position, if applicable
- Degassing valve position, if applicable
- Required nitrogen flushing function
- Date or batch coding requirements
- Local voltage and frequency
- Available compressed air supply
For final confirmation, AFPAK recommends sending actual coffee bean and empty pouch samples for machine testing.
Frequently Asked Questions
Can this machine pack both 250g and 1kg coffee bags?
Yes. The XKL2000 has a nominal filling range of 100–1000g. The pouch dimensions must remain within the supported working range, and separate machine settings are required for each bag format.
What types of coffee pouches can the machine handle?
The machine can be configured for heat-sealable premade pouches, including stand-up pouches, zipper bags, flat pouches, side-gusset bags, four-side-seal pouches and selected flat-bottom coffee bags.
Final compatibility must be confirmed using the actual pouch samples.
Can the machine package freshly roasted coffee beans?
Yes. For freshly roasted coffee beans, we normally recommend using high-barrier coffee bags with a one-way degassing valve. Nitrogen flushing can also be added according to the required packaging process.
Does the machine make bags from roll film?
No. The XKL2000 is a premade pouch packaging machine. Empty finished bags are loaded into the pouch magazine before packaging.
What is the packaging speed?
The standard packaging speed is approximately 8–20 bags per minute. Actual output depends on filling weight, pouch size, coffee bean flow characteristics and the selected optional functions.
How many operators are required?
One operator can generally replenish coffee beans and premade pouches and monitor the packaging process. The final labor requirement depends on whether automatic feeding and downstream conveying systems are included.
Can the machine store different product recipes?
Yes. The touchscreen control system can store operating parameters for different coffee products, pouch sizes and filling weights.
Can a coffee bean feeding system be added?
Yes. An optional ground-level feeding conveyor can automatically transfer coffee beans to the upper weighing system and reduce manual lifting.
Can nitrogen flushing be integrated?
Yes. Nitrogen flushing can be added before final sealing. The achievable residual oxygen level depends on pouch volume, coffee bean filling level, nitrogen flow, flushing time and sealing performance.
Can the machine work with coffee bags that have a degassing valve?
Yes. The machine can work with premade coffee bags that already include a one-way degassing valve, provided that the valve position does not interfere with pouch gripping, opening, filling or sealing.
How do I confirm whether my pouch is suitable?
Please send us the pouch dimensions, material specifications, photos, empty pouch samples and coffee bean samples. AFPAK will evaluate pouch feeding, opening, filling and sealing performance before confirming the final machine configuration.
Tell Us About Your Coffee Packaging Project
Send us your coffee bean type, target filling weight, pouch dimensions and required production capacity. AFPAK will evaluate your samples and provide a customized coffee bean weighing, filling and sealing solution.
