Μηχανές πλήρωσης και σφράγισης K-Cup os 40 έως 600 Κύπελλα ανά λεπτό
Γιατί οι μάρκες καφέ αλλάζουν σε αυτοματοποιημένη πλήρωση K-Cup
- 1) Μεταβλητότητα δόσης. Η συλλογή αλεσμένου καφέ ένα προς ένα σε κάψουλες K-Cup έχει ως αποτέλεσμα μια μεταβλητή 1-2 g ανά φλιτζάνι Παρατηρούν, παρατηρείτε.
- 2) Οξείδωση. Κάθε δευτερόλεπτο μια γεμάτη κάψουλα κάθεται ανοιχτή στο κατάστημά σας, το οξυγόνο καταστρέφει τα ευαίσθητα αρώματ Οι χειροκίνητες πρέσες σφράγισης δεν λειτουργούν αρκετά γρήγορα ώστε να διατηρούν το υπόλοιπο O κάτω από το 1%.
- 3) κόστος εργασίας και διεκπεραίωση. Δύο έως τρία άτομα που εργάζονται μια πλήρη βάρδια σε μια χειροκίνητη γραμμή πλήρωσης παράγουν 2.400-4.800 φλιτζάνια Ένας χειριστής σε μια αυτοματοποιημένη μηχανή πλήρωσης και σφράγισης παράγει οπουδήποτε από 19.200 έως 288.000 φλιτζάνια στην ίδια πλήρη βάρδια.
Μοντέλα μηχανών πλήρωσης κυπέλλου AFPak K
Η AFPAK προσφέρει πολλαπλά μοντέλα μηχανών πλήρωσης K-Cup σχεδιασμένα για διαφορετικές παραγωγικές δυνατότητες και απαιτήσεις αυτοματισμού Τα ακόλουθα μηχανήματα είναι τυπικές διαμορφώσεις που χρησιμοποιούνται στην εμπορική και βιομηχανική παραγωγή κάψουλας καφέ.
Μηχανή συσκευασίας χαρτοκιβωτίων φλυτζανιών Β10 Κ
ΥΜ40 Μηχανή πλήρωσης λοβών καφέ μονής σερβιρίσματος
80-400 CPM K μηχανή συσκευασίας πλήρωσης φλυτζανιών
Μηχανή σφράγισης πλήρωσης φλυτζανιών Η1 Κ
Μηχανή συσκευασίας σφράγισης πλήρωσης καψών καφέ
Ημι αυτόματη μηχανή πλήρωσης και σφραγιστών
Ποιότητα κ εξοπλισμός κατασκευής φλυτζανιών
RN1S Coffee capsule filling and sealing machine
Decision Matrix: Side-by-Side Model Comparison
| Χαρακτηριστικό γνώρισμα | RN1S Rotary | HB410 | H-Series Linear |
|---|---|---|---|
| Speed | 50–70 CPM | 200–400 CPM | 200–600+ CPM |
| Footprint | 48″ × 48″ (~2m × 2m) | 160″ × 237″ | Full production line layout |
| Power Requirement | Single-phase 220V, 2.5 kW | Three-phase 220V | Three-phase, site-specific |
| Nitrogen Consumption | 5 Nm³/h | 20 Nm³/h | 20+ Nm³/h (line-dependent) |
| Χρόνος αλλαγής | 30 λεπτά | 30 λεπτά | 30–60 min |
| Downstream Integration | Standalone | Integrated cartoning | Cartoning + boxing + palletizing |
| Target Volume | 24K–33K cups/shift | 96K–192K cups/shift | 96K–288K+ cups/shift |
All AFPAK K-Cup filling machines use servo-driven auger fillers controlled via a PLC. This servo enhances dose accuracy at 0.1g every where in the production cycle even when the powder density fluctuates during the fill cycle; this can be an issue with oily dark roasts that are more dense than lighter grounds. For oily dark roasts, the RN1S should be run at 30-35 CPM.
Some of the main electrical parts are Schneider PLC, oilod sensors and Airtac pneumatics. We use these globally known brands because replacement parts can be found through a local dealer in most cities of US, avoiding the typical 4-6 weeks delay seen on machines built with proprietary parts.
Stainless steel contact surfaces comply with FDA food grade standard. All filling chambers, auger assemblies and sealing stations are front loading, so the operators can easily dismantle them for thorough cleaning and sanitation between product changes without need for a technician.
Most operators learn to master the RN1S during a 60-minute training class. It takes about a-half day for the HB410 and H-Series to be introduced to the operators, and a two-day production run under supervision. We offer on-site training with every installation.
Another aspect that is more critical than most customers realize: component sourcing. A machine designed with proprietary PLC’s and custom pneumatic fittings locks you in to one supplier to purchase every spare part forever. We’ve chosen deliberately to spec Schneider PLCs, Omron sensors and Airtac pneumatics, because your maintenance technicians can find replacements anywhere in most US metropolitan areas. That choice saved weeks of production downtime when a sensor went out during a late-December rush.
All product-contact surfaces are made of 300-series food grade stainless steel complying with requirements of FDA 21 CFR Part 110. All product-contact surfaces including filling chamber, auger assembly, nitrogen manifold and sealing station are easily accessible to disassemble even without tools for thorough clean between various product changeovers-a must-have for plant handling both flavored and unflavored coffee on the same line. Which responsible in cross contamination of hazelnut or vanilla compound into one blossom’s favor product to spore.
K-Cup Filling Machine vs Manual Sealing — Performance Comparison
No matter what type of processing system you use, nothing makes a decision-maker (whether it’s a supervisor, plant manager, or a vice president) conclude that a fully automated system is more quickly than having the numbers to back it up. This is what you gain:
| Metric | Manual Process | AFPAK Automated |
|---|---|---|
| Speed | 5–10 cups/min | 40–600 cups/min |
| Ακρίβεια πλήρωσης | ±1–2g | ±0, 1g |
| Residual O₂ | 3–5% | <1% |
| Labor Required | 2–3 operators | 1 operator |
| Cup-to-Cup Consistency | Variable | 99%+ uniformity |
| Χρόνος αλλαγής | 2–4 hours | 30 λεπτά |
| Ημερήσια έξοδος (μετατόπιση 8 ωρών) | 2,400–4,800 cups | 19,200–288,000 cups |
| Sealing Temperature Control | Manual heat gun or press | PLC-controlled, 0–400°C adaptive |
Customer Results — How Brands Scale with AFPAK Machines
Our machines operate in four production environments, each with differing capacities of k-cup production equipment demands:
Small & Specialty Roasters
Artisan roasters often introduce single-serve coffee production with our RN1S as they are concerned not only with volume, but also maintaining specific flavor profiles for months in storage. A specialty roaster cannot risk going 2g over or under on a batch of Ethiopia Yirgacheffe when their clients pay $18 retail for that box. The RN1S is accurate to ±0, 1g in dosing and nitrogen flush within a machine occupying 2×2 meters of space.
We have seen specialty roasters start out producing 20,000 cups per month on the RN1S and grow into the HB410 within 18 months once their retail sales channels scale. That is a trajectory designed into our series-the capsule tooling and filter specs transfer directly from one model to another, so your recipes and quality requirements transfer seamlessly.
Private Label & Contract Packaging
Private-label OEMs need multi-SKU versatility. They might run a medium-roast K-Cup for one client in the morning, switch to a dark-roast Nespresso capsule after lunch, and end the shift with a cocoa pod for a seasonal line in the evening. The 30-minute production line set-up on our machines makes that schedule realistic. Manual change-overs that require 2-4 hours kill the economics of short run contract work.
Co-Packers & Industrial Scale
Co-packing operators operating AFPAK H-Series lines are often producing multiple coffee brands with parallel lines-we program the full powder-to-pallet production run-sealing, filling, cartoning, boxing, and palletizing-every manual touch point where contamination or labelling mistakes happen out of the equation. One co-packing operation has reported dropping their per-cup handling expenses after swapping a patchwork of standalone machines for a full AFPAK H-Series system.
Tea, Cocoa & Specialty Beverages
Our core market is coffee capsules, but our technology also enables hot tea, hot cocoa, chai, and matcha capsules. The servo-driven auger system manages both fine powders and leaf-tea mixes equally-wait time adjusting powder feed rate and dosing weight via the PLC touchscreen and not swapping out mechanical bits. Coffee brands moving into adjacent premium hot beverage categories can use existing AFPAK machines in their portfolio with no further CAPEX.
Ready to match a machine to your production target?
RN1S Rotary Automatic K-Cup Filling Machine for Small Businesses
With fast changeover to produce different capsules — 50–70 CPM. The best starter machine, recommended by 100+ users.
RN1S K-cup Filling Machine
Fast-changeover rotary machine — produce K-Cup, Nespresso, Dolce Gusto and Lavazza capsules from one platform.
- Small Layout: Unrestricted by space — production can occur anywhere.
- Fast Changeover: Produce K-Cups and Nespresso capsules with one machine; format swap in 30 minutes.
- New Features: Newly upgraded filling and sealing structures for a more user-friendly experience.
- Quick Delivery: Ships within four weeks of placing an order.
- Recommended: By more than 100 happy users worldwide.
| Μοντέλο | RN1S K-cup Filling Machine |
| Production Speed | Up to 70 capsules per minute |
| Power | 1ph 220V, 50–60Hz, 2.5 kW |
| Compatible Capsules | K-Cup, Nespresso, Dolce Gusto, Lavazza |
| Machine Weight | 700 kg |
| Nitrogen Consumption | 5 Nm³/h |
| Compressed Air Consumption | 5 Nm³/h |
| Machine Layout | L48″ × W48″ × H94″ |
Κλήση 859-813-2814 for more details — request a price list for the RN1S model today.
HB410 K-cup Filling Sealing and Cartoning Machines — Up to 400 cups per min
All-in-one fill, seal and cartoning line for growing brands — 200–400 CPM. Fully featured powder-to-box production with 24/7 online service.
HB410 K-cup Filling Packaging Machine
Fill, seal, and carton in a single integrated line — the powerful tool for scaling past 100K cups per shift.
- High Output: A powerful tool for increasing production and expanding capacity.
- Fully Featured: Fill, seal, and cartoning all in one machine.
- High Quality: Globally renowned electrical components combined with high-strength mechanical parts ensure high efficiency and minimal downtime.
- Online Service: Available 24/7 to address any production concerns you may have.
| Μοντέλο | HB410 K-cup Filling Packaging Machine |
| Production Speed | Up to 300 capsules per minute |
| Power | 3ph 220V, 50–60Hz, 2.5 kW |
| Compatible Capsules | K-Cup, Nespresso, Dolce Gusto, Lavazza |
| Machine Weight | 1,600 kg |
| Nitrogen Consumption | 20 Nm³/h |
| Compressed Air Consumption | 20 Nm³/h |
| Machine Layout | L160″ × W237″ × H94″ |
Κλήση 859-813-2814 for more details — request a price list for the HB410 model today.
Capsule Compatibility & Material Options
Your machine investment should not restrict you to a single capsule configuration. All AFPAK coffee capsule filling machines accommodate multiple capsule types, materials, and lid formats by changing tooling.
Supported Capsule Formats
A single AFPAK machine produces four major single-serve formats:
- K-Cup regular, similar and keurig 2.0 compatible: 30 minute changeover.
- Nespresso Original format capsules: 30 minute changeover from K-Cup tooling.
- Dolce Gusto larger capsule size: 1-2 hours due to size difference.
- Lavazza blueno and A Modo Mio: 1-2 hours.
Changeover involves swapping the nest plates for the specific capsule type, minutely moving guide rails and changing the fill weight target on the PLC cabinet. No welding, no machining and no outside technicians are necessary.
Capsule Materials
Full spectrum capsule filling and sealing:
- Standard PP#5 (Polypropylene) industry standard, recyclable if suitable infrastructure exists. Widest sealing window.
- Αλουμίνιο Premium oxygen barrier. Preferred by brands that enter the Nespresso-compatible market. Needs a specified sealing film match.
- PLA (PolyLactic Acid) Compostable, plant-based. Needs a lower sealing temperature compared to PP (normally 20-40 °C lower).
- Corn Starch & Sugarcane-based New biodegradable options. Sealing parameters vary per supplier, so sample runs are required.
Sealing Parameters
The sealing station runs a broad range of parameters: 0-400 °C and 0-0.8 MPa with on-the-fly heat control. The PLC records parameter setpoints for each capsule-material combination so a 1000-cup transition from PP K-Cups to PLA Nespresso capsules takes only a few taps on the touchscreen after the transition is physically made.
Adaptive heat control needs an explanation. The contact surface of the sealing head detects incoming power rate/temperature and modulates heater current within each cycle. During a long run, ambient plant temperature rises, which would cause a fixed-temperature system to naturally over-seal, worse over time. Our adaptive system maintains sealing equivalence throughout the production run.
Filter, Lid & Packaging Options
Filter & Lid Options: Both paper & fabric filters can be used on our machines. Typically K-Cup also use paper filters to separate the ground coffee from the puncture needle tip, although some Nespresso-compatible capsules are fabric mesh. Lid film options include standard foil, printed foil, or Keurig 2.0 compatible lids with the mark location.
Custom Printing & Packaging: Lid printing from a $100 per color plate enables private label customers to quickly achieve unique branding even on short runs. Card cartoning adds a 3,000 unit MOQ, which supports most early store test marketing.
Procurement Guide — Pricing, Lead Time & After-Sales Support
Budgets and RFQ information for the following should be hard numbers. Here is our guide line for pricing, delivery, and support on a k-cup packing machine purchase.
Pricing Ranges
K-Cup filling machine prices can be quite variable based on automation and throughput:
- Semi-automatic / manual sealers: $1,000 range. For sampling, research & development, and micro-batch production run sizes less than 5,000 cups/month.
- Entry-level rotary (RN1S): mid level affordability. The best choice for upstart brands running 20,000-100,000 cups/month who want fully automatic operation.
- Midrange automated (HB410): higher affordability category. This model is optimized for co-packers and mid-sized CPG brands roasting 100,000-500,000+ cups/month and includes integrated cartoning.
- Complete production lines (H-Series): up to $500,000. Targeted to contract packer and large CPG companies with 1 million plus cups per month demand.
Prices are always specific configurations-of capsule size, production speed, downstream aggregation, nitrogen capability, etc. We do not sell “off-the-shelf” machinery.
Lead Times & Delivery
Manufacturing and delivery timelines vary by machine complexity:
- Semi-automatic units: within 1 week after quote acceptance. Stock and tested.
- Fully automatic machines (RN1S, HB410): 2-8 weeks to manufacture, assemble, and run 10,000+ QA cycles.
- Within 8-10 weeks for US door-to-door delivery: ocean shipping, customs clearance, and import duty processing.
We manage entire logistics chain. Your machine gets delivered to your shop door, not the port terminal where you are responsible for schlepping it down the dock to wherever you need it. We arrange customs broker and have import duty classification placed into the proper HTS for filling machinery for our US customers. This prevents the time-consuming reclassification which can add 2-3 weeks to your delivery when paperwork is mis-filed.
Warranty & After-Sales Support
- Mechanical warranty: 2-year warranty on everything mechanical, the gears, frames, structural assemblies.
- Electrical warranty: 1-year warranty on PLCs, sensors, servos, wiring harnesses.
- Post-warranty parts: We keep a parts inventory for every single machine model. Parts are sold at cost, indefinitely.
- US onsite service: Our technicians have 10-year visas for the US and 5-year visas for Canada. When remote troubleshooting efforts are exhausted we send an onsite technician not an outside service contractor.
- Customer support, anytime: Video-by-video diagnostics, PLC remote connection (your permission required), next day parts shipping.
Pre-Delivery Quality Assurance
Every machine is tested through a performance run of 10,000+ production cycles at our shop. During this time we record accuracy of fill weight, seal integrity, nitrogen displacement across the entire run. You get this QA report as documentation for your machine before you run production on it.
Warranty
Warranty
QA Cycles
Support
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Production Planning & Calculation Tools
Leverage our interactive engineering calculators and selection matrices to optimize your K-Cup filling production, estimate accurate operational costs, and specify the exact machinery for your plant’s throughput.
K-Cup Production Cost Calculator
Estimate your per-cup variable costs and monthly spend based on real production parameters, including raw coffee grounds, filter materials, and hourly labor rates.
K-Cup Machine Selection Guide
Navigate our comprehensive technical matrix to identify the optimal AFPAK filling machine model tailored specifically to your facility’s footprint and automation requirements.
Order Fulfillment Time Calculator
Calculate precise production timelines, shift resource requirements, and nitrogen consumption estimates for specific wholesale K-Cup order volumes.
State-of-the-Art Production Base
AFPAK K-Cup Manufacturing Excellence
Production & Delivery Lead Times
Lead time depends on which machine. Semi automatic sealers will ship in 1 week. Fully automatic machines (RN1S, HB410, H-Series) take 2 8 weeks to produce and ship from the OEM against your purchase order and your balance prepayment. Transit times to door (air sea freight) can take between 8 10 weeks to arrive at your facility in California, Texas, New York, Montreal or Toronto, including customs clearance, but we provide a gate ready machine at the dock no matter which port it was shipped into.
Τα σερβοκινούμενα πληρωτικά κοχλία μας ολοκληρώνουν μια δοκιμή ακρίβειας στα 0, 2 γ από προεπιλογή Για να βελτιώσουμε την ακρίβεια στα 0, 1 γ συνιστούμε να διατηρήσουμε τη χωρητικότητα της χοάνης σε ένα άνετο 60-701ΤΡ3 Τ κατά τη διάρκεια της παραγωγής Σε αυτό το επίπεδο πλήρωσης η στήλ.
Οι μηχανές πλήρωσης καψών προς πώληση από την τρέχουσα σειρά προϊόντων μας είναι, από το λιγότερο στο πιό αυτοματοποιημένο, στο ημιαυτόματο σφραγιστικό 1ΤΡ4Τ1.000, το ημιαυτόματο πληρωτικό καψών 1ΤΡ4Τ500.000, και την πλήρως ενσωματωμένη γραμμή παραγωγής σειράς Το κόστος ποικίλλει ανάλογα με την επιθ.
Ναι, γεμίζουμε και σφραγίζουμε PLA, κυτταρινικό με βάση το καλαμπόκι και βιοδιασπώμενες κάψουλες που προέρχονται από ζαχαροκάλαμ Η ρύθμιση της θερμοκρασίας σφράγισης, καθώς και του χρόνου παραμονής, είναι ο καλύτερος τρόπος για να εξασφαλιστούν αξιόπιστες, αεροστεγείς σφραγίδες όταν .
Οι μηχανές μας 8+ που βλέπουν προς τα εμπρός έχουν αφιερώσει άζωτο σε 8+ σταθμούς γύρω από την περιοχή της μηχανής πλήρωσης καψών Το άζωτο μετατοπίζει το οξυγόνο στον επικεφαλής χώρο καψών πριν από τη θερμική σφράγιση του καπακιού στο σώμα καψών, αφήνοντας λιγότερο από 11ΤΡ3Τ υπολειμματικό Τα χειρωνακτικά υλ.
Το περιστροφικό RN1S είναι η απλούστερη πλήρως αυτόματη μηχανή πλήρωσης K-Cup, που προορίζεται για ψητές startup που εισέρχονται στην κατασκευή λοβών καφέ μίας μερίδας Όταν είναι εξοπλισμένο με την κορυφαία τεχνολογία κάψουλας κενού και αδρανοποίησης στην .
Ένα AFPAK μπορεί να αλλάξει μεταξύ της μορφής κάψουλας K-Cup, Nespresso, D-Gusto και Lavazz Εργαλείο αλλαγής είναι περίπου 30 λεπτά για K-Cup σε Nespresso 1 ώρα Αλλάζετε τη φωλιά και τις πλάκες οδήγησης και, στη συνέχεια,.
Όλες οι διαμορφώσεις μηχανών AFPAK μπορούν να αποθηκευτούν στο χειριστήριο PLC για να ελαχιστοποιηθούν οι χρόνοι αλλαγής μορφής επανάληψη Η αλλαγή μορφής, ότα.
Εάν το μηχάνημα AFPAK υποστηρίζεται από την εξουσιοδοτημένη ομάδα τεχνικής υποστήριξης μέσω σύνδεσης στο Διαδίκτυο, τότε κατά τα άλλα άγνωστες δυσλειτουργίες επιλύονται μέσω ηλεκτρονικής υποστήριξης πολλών ωρών Εάν είναι απαραίτητο, ένας τεχνικός σέρβις AFPAK μπορεί.