HB410 K Cup filling packaging machine is AFPAK’s most powerful k cup filling, sealing, and packaging equipment at present. It has rich functions and can produce up to 200 k-cup products per minute.
Designed with a modular layout for efficient maintenance, line integration and future configuration upgrades. Under standard production conditions, the line can typically be operated by 2 trained operators. it can meet the needs of mass production and is an essential production tool for large and medium-sized coffee companies.
Line Integration Options: 1. Integrated filling, sealing and cartoning configuration, 2. Cartoning system available for connection with 1-2 sets of four-lane K-Cup filling lines, 3.Final layout subject to product samples and factory space
| Item | Specification |
|---|---|
| Machine Model | HB410 |
| Brand | AFPAK |
| Machine Type | Fully Automatic K-Cup Filling, Sealing and Cartoning Machine production line |
| Application | Filling, sealing and cartoning of K-Cups / coffee capsules |
| Production Capacity | Up to 200 cups per minute / 20 cartons per minute, also have other speed 100-600 cups per minute |
| Supported Carton Count | 12/ 18 / 24 K-Cups per carton |
| Compatible Cup Type | 51mm diameter, 8-13 grams standard k-cups |
| Compatible Lid Type | 51mm-51.5mm diameter |
| Filling Material | Ground coffee, cocoa powder, milk powder, protein powder, tea, and other granules or powders |
| Filling Weight Range | 8-13 g per cup |
| Filling Accuracy | ± 0.1-0.2 g |
| Number of Filling Lanes | 4 (also have 2-12 lanes available) |
| Filling System | servo controlled auger type |
| Sealing Method | heat sealing |
| Sealing Stations | Dual sealing stations |
| Sealing Temperature Range | 0-400 °C |
| Nitrogen Flushing | 10+ Nitrogen gas flushing tunnels |
| Empty Cup Detection | Yes |
| No Cup, No Filling Function | Yes |
| No Lid, No Sealing Alarm | Yes |
| Defective Product Rejection | Yes |
| Cartoning Function | Automatic carton opening (or carton forming from card), cup loading, carton closing and output |
| Carton Size Range | Customized |
| Changeover Time | Approx. 30-60 minutes |
| Electrical Supply | 240 V, 50-60Hz, 3 Phase |
| Installed Power | 5 kW |
| Compressed Air Consumption | 1.0 m³/min at 0.8 MPa |
| Nitrogen Consumption | 0.5 m³/min |
| Machine Dimensions | 3500 L × 1200 W × 2200 H mm |
| Machine Weight | Approx. 1500 kg |
| Frame Material | Stainless Steel 304 |
| Product Contact Parts | SUS 304 food grade material |
| Control System | Schneider |
| HMI | Schneider 10 inches |
| Main Electrical Components | Schneider / Omron / Airtac |
| Operator Requirement | 2-3 operator(s) |
| Warranty | 2 years |
| Delivery Time | 10-12 weeks |
| Installation & Training | On-site and online training available |
| Customization | Available according to product, cup, lid and carton requirements |
Final specifications may vary depending on cup size, filling material, carton configuration and optional equipment.
Functions:
- Empty K-cup drop system
- No cup no filling detector
- High-accuracy filling system with ground coffee feeding system
- Tamp coffee and clean the capsules’ edge
- Pick and place the pre cut lids
- No lids no sealing alarm
- Twice sealing station
- Output to scale
- Output to conveying system
- Auto split to 4 lanes
- Auto pick and place 2-3 layers to the boxes
- Auto open and close boxes
- Output
Is the HB410 Right for Your Production?
Ideal for
- Medium and large coffee brands, private-label producers and contract packing companies.
- Producers requiring 12-count, 18-count or 24-count K-Cup retail cartons.
- Established coffee businesses with proven market demand that are planning large-scale production expansion.
- Manufacturers seeking to automate cartoning, reduce manual handling and improve packaging consistency.
- Depending on the existing production process and labor arrangement, one HB410 line can reduce the need for up to 10 packing operators.
May Not Be the Best Fit for
- Businesses with daily production requirements below 10,000 cups.
- Producers that need to run many different product types on the same line.
- Operations that require frequent changes between different capsules formats (like Nespresso, K cups, Dolce gusto, etc..) or tooling.
Not sure whether HB410 is suitable for your project? Send us your cup samples, filling material, carton format and target output. Our team will recommend the most suitable solution for your production needs.
Benefits of having AFPAK HB410 K cup filling packaging machine:
1- One machine can pack 12/16/24 counts boxes
2- High Efficiency, Easy to use and maintain
Frequently Asked Questions
How long does it take to change over to a different carton format?
Typical changeover time is approximately 20-30 minutes, depending on the cup format, lid type, filling weight and carton configuration. Our engineers will confirm the expected changeover procedure based on your product requirements before order confirmation.
How many operators are required to run the HB410 line?
The HB410 line normally requires 2-3 operators for standard production. The final staffing requirement may vary according to material feeding, quality-control procedures, carton loading and your factory workflow.
Does the machine price include installation and commissioning?
Installation, commissioning and operator training can be provided by AFPAK engineers. Please confirm whether on-site installation is included in your quotation or offered as an optional service. Online training, operation manuals and video guidance are also available.
How are spare parts supplied?
We provide a recommended spare-parts list with the machine documentation. Consumable and replacement parts can be supplied according to your requirements. Please contact our service team with the machine model, serial number and required part details for a fast quotation and delivery arrangement.
What does U.S. local technical support cover?
U.S. local technical support is available for [remote troubleshooting / spare-parts coordination / on-site service / others]. Support coverage, response time, travel expenses and on-site service arrangements will be specified in the final quotation or service agreement.
What is not covered by the warranty?
The standard warranty period is 24 months from shipment. The warranty does not normally cover consumable parts, damage caused by improper operation, unauthorized modification, insufficient maintenance, accidents, or damage during transportation after delivery. Please refer to the final sales contract for full warranty terms.
Can you test the machine with our own cups, lids and cartons?
Yes. We recommend sending your actual K-Cups, pre-cut lids, filling material and cartons for compatibility testing whenever possible. This allows us to confirm filling performance, sealing quality, carton handling and the final machine configuration before production.
What information and samples are needed before quotation?
To prepare an accurate proposal, please provide the following information:
- Target production capacity: [ ] cups per minute and [ ] cartons per minute
- K-Cup sample, drawings or exact dimensions
- Lid sample and lid dimensions
- Filling material type, particle size and target filling weight
- Carton sample, carton drawing and number of cups per carton
- Required electrical standard: voltage, frequency and phase
- Factory layout, available installation space and required delivery date
After reviewing this information, we will recommend a suitable configuration and provide a detailed quotation.
